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tubarney · December 12th, 2012, 09:55 PM

Throttle cables just needed adjusting at the carb to give more free play.

I also took the dremel rotary out and removed some of plastic from inside the housing where I noticed the secondary throttle cable was rubbing. This may not be necessary as I did this before I adjusted the cables.

If you adjust the throttle cables to give plenty of free play before you install I doubt it will rub and the throttle should not bind like mine was. Pretty sure the return cable was too tight when the bigger throttle tube was installed.

I forgot to take a before pic of the housing so you will have to compare yours to mine

I also took about 2 or 3 mm of the top of the cable adjuster because it was rubbing.

04 R6 or R1 throttle tube vs 06+ R6 throttle tube

Stock Ninja 250 vs 06+ R6

Will have a comparison of zip tie method by weekend.

December 12th, 2012, 09:55 PM	#26
tubarney ninjette.org sage Name: Brad Location: Sydney Join Date: Mar 2012 Motorcycle(s): Ninja 250r 2010 SE Posts: 573	Throttle cables just needed adjusting at the carb to give more free play. I also took the dremel rotary out and removed some of plastic from inside the housing where I noticed the secondary throttle cable was rubbing. This may not be necessary as I did this before I adjusted the cables. If you adjust the throttle cables to give plenty of free play before you install I doubt it will rub and the throttle should not bind like mine was. Pretty sure the return cable was too tight when the bigger throttle tube was installed. I forgot to take a before pic of the housing so you will have to compare yours to mine I also took about 2 or 3 mm of the top of the cable adjuster because it was rubbing. 04 R6 or R1 throttle tube vs 06+ R6 throttle tube Stock Ninja 250 vs 06+ R6 Will have a comparison of zip tie method by weekend.