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Old April 14th, 2010, 06:27 PM   #1
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[VIDEO HOWTO]: Replace Ninja 250 Brake Pads in 10 mins

I have been experimenting with some video editing software and I couldn't think of anything to film, but I needed to put one some brake pads.

I hope this is useful to someone or at least has some level of entertainment value.

I will not be responsible for anyone doing as I said and then wrapping their bike around a tree or into the back of some soccer mom as a result.

Subscribe or add me as a friend on there, I have many more projects that I have been making videos on. Also, feel free to comment here or on Youtube.

Enjoy:

Link to original page on YouTube.

Link to original page on YouTube.


Last futzed with by TheDuck; May 19th, 2010 at 09:38 PM.
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Old April 14th, 2010, 08:27 PM   #2
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Thank Duck - nice job. I expect there will be a run on brake pads now
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Old April 15th, 2010, 09:33 AM   #3
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Thank Duck - nice job. I expect there will be a run on brake pads now
Haha, good thing I got mine already.
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Old April 15th, 2010, 10:05 AM   #4
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You didn't clean or mention cleaning the brake caliper pistons before pushing them back in. That's bad for the seals.
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Old April 15th, 2010, 05:37 PM   #5
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You didn't clean or mention cleaning the brake caliper pistons before pushing them back in. That's bad for the seals.
Someone else asked me that on the other forums too.

Nope, didn't feel that I needed to.

I keep the bike very clean which is why my hands barely even got dirty if you noticed.

If you're one to let them get caked with stuff (like the previous owner of the SV that I got) I would suggest cleaning everything, not just the pistons.
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Old April 16th, 2010, 01:09 PM   #6
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Awesome video, very helpful and easy to follow. How often do people usually replace brake pads and how much do they run?

Edit: P.S. If there were more videos like this I would be far more comfortable doing self maintenance, I really enjoy it. Thank you.
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Old April 16th, 2010, 04:44 PM   #7
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Awesome video, very helpful and easy to follow. How often do people usually replace brake pads and how much do they run?

Edit: P.S. If there were more videos like this I would be far more comfortable doing self maintenance, I really enjoy it. Thank you.
Thanks for the compliment!

I guess it varies on cost, but about $30 a set seems average.
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Old April 17th, 2010, 06:47 PM   #8
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Where did you get your brake pads from, and how much were they? Thanks.
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Old April 17th, 2010, 06:56 PM   #9
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Great DIY video!
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Old April 17th, 2010, 07:17 PM   #10
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Where did you get your brake pads from, and how much were they? Thanks.
You didn't watch the video, lol

I don't remember the cost though, it was part of a multiple item sale, and as always they are wonderful and cut me a deal.
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Old April 17th, 2010, 08:05 PM   #11
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A tip for next time, it's 100x easier to get the brake pad bolts out if you break them loose before you unbolt the caliper. Or maybe the monkey who built my bike just way overtightened them.
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Old April 17th, 2010, 08:09 PM   #12
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A tip for next time, it's 100x easier to get the brake pad bolts out if you break them loose before you unbolt the caliper. Or maybe the monkey who built my bike just way overtightened them.
Yeah, I accidentally edited that out.
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Old April 21st, 2010, 11:44 PM   #13
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Old April 21st, 2010, 11:48 PM   #14
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Old May 19th, 2010, 09:38 PM   #15
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I went ahead and did the rear pads on Diemuzi's bike, I had him record it and made a video just for the rear.

Link to original page on YouTube.

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Old May 22nd, 2010, 01:45 PM   #16
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/linked to DIY thread
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Old May 22nd, 2010, 02:09 PM   #17
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Time for new pads myself and I never found a deal on EBC FA107HH.

Thanks!
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Old May 22nd, 2010, 02:16 PM   #18
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FA197HH, right? (not 107HH?)
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Old May 22nd, 2010, 03:02 PM   #19
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Duck, You deserve an Oscar! Brilliantly done.
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Old May 22nd, 2010, 04:45 PM   #20
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FA197HH, right? (not 107HH?)
The 0 key is right next to the 9 key (notebook without a number pad).
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Old August 7th, 2010, 12:00 PM   #21
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Just changed my pads to the EBC HH. This video provided excellent guidance, thanks!

I used the butt-end of my breaker bar to push the piston in from the inside. My thumbs thanked me.
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Old August 8th, 2010, 06:40 PM   #22
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Just changed my pads to the EBC HH. This video provided excellent guidance, thanks!

I used the butt-end of my breaker bar to push the piston in from the inside. My thumbs thanked me.
That is awesome! I'm glad it helped at least one person!

My hands are like bricks, and can crush bricks, LOL! I don't have any problems squeezing brake pistons, even on large trucks!


I'm glad you liked the videos!
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Old August 8th, 2010, 09:56 PM   #23
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You helped me too Duckman, thanks!

Next is the Howto: Replace Motorcycle Chain and Sprockets in 10 mins ('09 Ninja 250) looks like the chain in gonna be a PITA tho. Will see how it goes when I have time
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Old August 19th, 2010, 10:59 AM   #24
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when i got my new rear tire (bridgestone bt45 140/70) installed i was informed rear brake pads were next to gone. replaced front with vesrah sintered (35.00 shipped from www.kurveygirl.com) and moved stock pads to the rear. holy crap, what a difference!

thanks duckman, video DIY made it a cynch
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Old August 30th, 2010, 11:15 PM   #25
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Yeah, I know I'm bringing back an OLD thread. But it's a really good one and the answers to this should make it even better.

Does anyone have the sizes handy for the tools and the torques? I'm thinking to just grab the tools from home and do 'em at work and can't find my link to the service manual. Not to mention that it's the last thing this thread needs to be 100% complete and perfect.
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Old August 31st, 2010, 12:02 AM   #26
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Service manual says 18ft/lb for front and rear caliper mounting bolts. It doesn't say what size tool, but if I remember correctly it's 12mm.
Edit:fronts are 12mm, rears are Allen keys (can double-check the size for you tomorrow afternoon unless someone else chips in)
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Old October 28th, 2010, 01:26 AM   #27
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Quote:
Originally Posted by TheDuck View Post
I went ahead and did the rear pads on Diemuzi's bike, I had him record it and made a video just for the rear.

Link to original page on YouTube.

If you can, will you add a mention of loosening the axel to move the wheel + caliper to gain better access to the mounting bolts when needed? In my case, the mounting bolts were accessible through the brake line "cage" with the Allen wrenches just enough to make me believe that it was "straight enough" and I kinda didn't realize that there was anything I could do to improve my access to it (didn't realize that it could slide back and forth with the axel/wheel). After putting a lot of pressure on the front bolt, it finally snapped loose. The rear bolt just started bending up all around the Allen key. Luckily, I stopped before stripping it but it did hold a lot of force and seemed like I was doing it right before it finally slipped. When I realized what would be needed, I cursed because I had just finished aligning the tire and adjusting the chain slack.

Now, what do you recommend for cleaning FILTHY, rust-covered, gunked-up brakes like mine? I couldn't simply wipe them clean like your friend's and it made it a real pain to push the calipers back in.
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