View Full Version : My New Project...03-636...


Tims250R
November 14th, 2009, 01:18 PM
Just Picked it up Today.. Now the Fun Begins...:D

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/100_3455.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/100_3457.jpg

Snake
November 14th, 2009, 02:05 PM
Very nice looking bike. I have always liked the 636.

mike_sema
November 14th, 2009, 03:17 PM
nice

bob706
November 14th, 2009, 03:25 PM
Congrats :thumbup:

miks
November 14th, 2009, 04:12 PM
Looking good. So what you got planned?

sharky nrk
November 16th, 2009, 05:16 AM
very cool - I really find myself wanting to pick up a 03-04 636 as a project - wife says its not going to happen lol. post progress pics

rockNroll
November 16th, 2009, 12:42 PM
Nice bike! You coulda moved the bike though, so the engine hoist with the rusty brake drum on it wasn't included :p

Tims250R
November 18th, 2009, 09:40 PM
Looking good. So what you got planned?


Mods planned or on the way..

1. 05 swing-arm swap-Powder coated Black
2. 05 wheels... Will be Powder coated White/with Custom black rim Tape with Text "ZX6R"
3. Intergrated Turn signal Mirrors
4. Intergrated Smoke Tail light.
5. R1 custom Gp style exhaust
6. Lowering bike 1'' Front 2'' Rear..

unsure on Paint color combo.. Either Black with White wheels and custom Graphics, Or white with White wheels & Custom Graphics..

Tims250R
November 27th, 2009, 09:29 PM
Made a little progress today..
Finished Coating the Rear wheel ,Sprocket,Swing arm & Swatt Clip-on's..

Getting the Tire's mounted Sunday

http://i52.photobucket.com/albums/g21/RNMHRD/100_3499.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/100_3500.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/100_3501.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/100_3502.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/100_3504.jpg

Tims250R
December 1st, 2009, 10:12 AM
Couple updated Pics..

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/013.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/forsale/014.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/forsale/015.jpg[/QUOTE]

M-Oorb
December 1st, 2009, 10:27 AM
The white looks sexyyy...make sure you find a chain lube that wont spray all over the place and make it all dirty :/

sharky nrk
December 1st, 2009, 10:53 AM
looks good - wish I had access to a powder coater, very nice

Tims250R
December 1st, 2009, 10:12 PM
looks good - wish I had access to a powder coater, very nice


UPS or Fedex and ship parts to Me... :thumbup:

sharky nrk
December 2nd, 2009, 06:40 AM
lol - I could run them down cause your close enough - but I lack these little green rectangles lol

Tims250R
December 2nd, 2009, 03:26 PM
Finished Coating the frame last night and Just finished getting it back together..

Couple Pics..

http://i52.photobucket.com/albums/g21/RNMHRD/004.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/002-1.jpg

Tims250R
December 4th, 2009, 11:18 AM
Updated pics...
Finished and installed the Subframe,Foot controls and Rear brakes.. Plus finished Ceramic Coating Header and installed.. Just need to finish Coating the engine Covers..

http://i52.photobucket.com/albums/g21/RNMHRD/006-1.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/008.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/007.jpg

Tigress
December 5th, 2009, 06:19 AM
I LOVE those rims!!! Can't wait to see the finished project!!

mike_sema
December 5th, 2009, 09:23 AM
wow

Tims250R
December 6th, 2009, 06:54 PM
Got all the engine covers Coated and Installed..

http://i52.photobucket.com/albums/g21/RNMHRD/100_3536.jpg

mike_sema
December 6th, 2009, 07:37 PM
lookin good

mike_sema
December 6th, 2009, 07:40 PM
man white with that black frame and white wheels would look killer

Tims250R
December 12th, 2009, 04:23 PM
Well i didnt have any luck Finding someone local that can Weld Titanium, So the R1 muffler is out..

Ended up Finding a Right side M4 Performance Retro-Drag Slip on's Muffler of a ZX14 and Cut it down and Ceramic coated it and got it Mounted.. I like it...:D

Couple pic of New Exhaust..



http://i52.photobucket.com/albums/g21/RNMHRD/100_3547.jpg http://i52.photobucket.com/albums/g21/RNMHRD/100_3546.jpg http://i52.photobucket.com/albums/g21/RNMHRD/100_3548.jpg

mike_sema
December 12th, 2009, 04:35 PM
nice

Tims250R
December 14th, 2009, 12:35 PM
Here's what i want the Bike to look like when im done with Paint and Decals..


http://i52.photobucket.com/albums/g21/RNMHRD/whitezx6-1.jpg

M-Oorb
December 14th, 2009, 05:11 PM
i like it...customized but def. could be a limited edition oem

mike_sema
December 14th, 2009, 08:14 PM
that is a very good look

Banzai
December 20th, 2009, 08:11 AM
Wow, nice work! Looking forward to seeing the final result!

ztrack157
December 23rd, 2009, 06:06 PM
Can I have that one when your done with it? :D

g21-30
December 23rd, 2009, 06:56 PM
Could you paint "Sam" just above the "Ninja" on each side? :cool:

ztrack157
December 23rd, 2009, 07:40 PM
Sam your wife said no more new toys for you. She emaied me a photo saying do not sell mods to this guy.

ztrack157
December 23rd, 2009, 07:41 PM
But really tim I call dibs

Tims250R
December 23rd, 2009, 10:26 PM
Had me a Custom Seat made up by Tommy at

seats-by-tommy.com

Its White Vinyl Inside and Black Crocodile Outside...

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/DSC_0098.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/DSC_0099.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/DSC_0102.jpg

ztrack157
December 24th, 2009, 02:26 AM
don't let becky see that

Tims250R
December 27th, 2009, 09:52 AM
Moc up pic of the New Subframe side Covers im making..

http://i52.photobucket.com/albums/g21/RNMHRD/100_3569.jpg

Snake
December 27th, 2009, 12:29 PM
:thumbup: It's coming along very nicely. The white on black looks great.

austexjg
December 30th, 2009, 05:51 PM
Clean as hell - I have been thinking about doing my 250r in the same color scheme...

Tims250R
January 4th, 2010, 03:10 PM
Thanks to Tommy at seatsbytommy.com for great Work ....
Seat was Done in Gloss black gator & Faux white Leather with Pearl white stiching..

Couple pics..

http://i52.photobucket.com/albums/g21/RNMHRD/182.jpg http://i52.photobucket.com/albums/g21/RNMHRD/183.jpg http://i52.photobucket.com/albums/g21/RNMHRD/184.jpg

Snake
January 4th, 2010, 03:55 PM
Tim you are a true artist. That bike is a work of art! :thumbup: :thumbup:

Slabrocks
January 19th, 2010, 11:49 AM
looks awesome. i cant wait to see it finished.

madcrossover
January 19th, 2010, 01:21 PM
Bike is really looking great! Big Change from the before pics :)

wellcraft
January 23rd, 2010, 05:07 PM
Really nice.

b_eastep
January 24th, 2010, 09:49 AM
im assuming you own or run hp powdercoating? is the $110 price listed for ceramic coating a bike header just for the outside or outside and inside? what colors do you have avaliable? and bottom line is how much to do a header for a 4 cyl bike inside and out?
awesome job on the bike. i do my own powdercoating and looks like you guys do an awesome job. i need a bigger oven to do frames and such but dang their expensive.

Tims250R
January 24th, 2010, 12:17 PM
im assuming you own or run hp powdercoating? is the $110 price listed for ceramic coating a bike header just for the outside or outside and inside? what colors do you have avaliable? and bottom line is how much to do a header for a 4 cyl bike inside and out?
awesome job on the bike. i do my own powdercoating and looks like you guys do an awesome job. i need a bigger oven to do frames and such but dang their expensive.

Yes i own & Operate Hp-powdercoatings...

Yes $110 for Header inside & out.. any color but Chrome..
$175 in Chrome..



list of Ceramic coating Color's i can get..

Gloss Black
Matte/flat black
Gloss white
Aluminum
Shiney Aluminum
Cast iron
Titanium
Orange
Satin Blue
Satin silver
Mag silver
Cobra Matte black
Tungsten Dark grey
Cobalt Dull matte black
Jet black-matte black
Gold
Chrome

Thanks , TIM

wellcraft
January 24th, 2010, 03:18 PM
I'm getting a yoshi exhaust and I would like to powder coat all the chrome parts heat shield, bracket) in black, how much would that cost? If you like email me at jraboat@hotmail.com

Yes i own & Operate Hp-powdercoatings...

Yes $110 for Header inside & out.. any color but Chrome..
$175 in Chrome..



list of Ceramic coating Color's i can get..

Gloss Black
Matte/flat black
Gloss white
Aluminum
Shiney Aluminum
Cast iron
Titanium
Orange
Satin Blue
Satin silver
Mag silver
Cobra Matte black
Tungsten Dark grey
Cobalt Dull matte black
Jet black-matte black
Gold
Chrome

Thanks , TIM

b_eastep
January 24th, 2010, 04:45 PM
thats ceramic coating not hi temp powdercoat right?

Tims250R
January 24th, 2010, 04:58 PM
thats ceramic coating not hi temp powdercoat right?

Yes all the colors i listed are 2000-Deg rated Ceramic coating except the chrome, its rated to around 1600-deg...

BTW... The muffler/Can and Brackets only Require Powder coating Because the regular Powder will hold up Fine....

Only the Header & Mid pipe Require Ceramic coating...

b_eastep
January 24th, 2010, 05:01 PM
thank you sir. and i forgot i have two bro pipes on mine with 2 prob 10 inch midpipes that are chrome that ill also need done. can you ballpark that for me?

Tims250R
April 30th, 2010, 06:46 AM
Finally got the Plastics back from painter..
Couple Part Pics and Quick right side Mock-up Pic..

Still have to do some wiring and a few things before i can do the Final Assembly..
I also have to redo the Wheels, since i desided to go with a Pearl white Paint.. I trying to desided if i want to do them in a Pearl white or a Bright Gold color..


http://i52.photobucket.com/albums/g21/RNMHRD/004-5.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/005-3.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/006-4.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/008-2.jpg

Flashmonkey
April 30th, 2010, 07:54 AM
Holy s**t!! Nice work. :thumbup:

Banzai
April 30th, 2010, 10:46 AM
http://i52.photobucket.com/albums/g21/RNMHRD/forsale/100_3455.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/008-2.jpg

One heck of a fine change!!!

drowe531
April 30th, 2010, 12:19 PM
That looks sick, a big fan of the white and black combo

JokerSeven
April 30th, 2010, 07:58 PM
Yep. Tim thats just awsome. I like !

Tims250R
May 1st, 2010, 08:51 AM
Got my Accent lights done.. I also installed 6 green 4 led Pods Through out
the Bike while i was at it...


http://i52.photobucket.com/albums/g21/RNMHRD/003-5.jpg

cnichols79us
May 2nd, 2010, 09:54 AM
Wow......:eek: Looks AWESOME.:thumbup:

Tigress
May 3rd, 2010, 04:43 PM
Tim,

That looks good!!!

ztrack157
May 4th, 2010, 02:42 PM
When will you be delievering it to my house?

Tims250R
May 4th, 2010, 02:58 PM
When will you be delievering it to my house?

Only after its 100% done and the Check Clears...LOL

want1sobad
May 5th, 2010, 08:49 AM
Finally got the Plastics back from painter..
Couple Part Pics and Quick right side Mock-up Pic..

Still have to do some wiring and a few things before i can do the Final Assembly..
I also have to redo the Wheels, since i desided to go with a Pearl white Paint.. I trying to desided if i want to do them in a Pearl white or a Bright Gold color..



tim, i say go with the gold. i'm looking to do mine in this color (miner's gold from your website) care to give me a preview?

Tims250R
May 9th, 2010, 03:46 PM
Almost Done... Recoated the wheels, & Rotors in Pearl white to match, and Had my Buddie Mount a New 190 rear Tire.. Just need to give the Bike a good once over to check and make sure all the Bolts N things are tight and its ready to get a Dyno Tune.. Can't wait to ride the Beast...

Btw im also making up another set of wheels in a Custom (my own Mix) Candy gold Metallic...

Finally got some Outside in the Sun Pics...

http://i52.photobucket.com/albums/g21/RNMHRD/013-1.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/006-5.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/003-6.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/004-7.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/005-5.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/007-5.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/008-4.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/010-3.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/011-4.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/012-3.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/015.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/016-1.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/017.jpg

sharky nrk
May 9th, 2010, 07:02 PM
don't dig the spikey stuff but the rest is LOVELY. The black and white look great!!!

zenrush
May 9th, 2010, 07:19 PM
Amazing. Nicely done sir. :thumbup:

want1sobad
May 9th, 2010, 09:22 PM
:thumbup:nicely done tim - your skills are impressive. let's see some bronze/gold wheels!

250rStar
May 9th, 2010, 11:01 PM
sooo just throwing this out there but i kinda want to rape your 636..... kinda

Tims250R
May 11th, 2010, 09:39 AM
My 03 Build Info:
Powder Coated Parts:
---------------------------------------------
Frame
Swing-arm
Subframe
Forks
Upper & Lower Tripples
Engine covers
Swatt clipons
Gas Cap
Frame Sliders
Brake Calipers
Rotors, Sprocket & Hub- Pearl white
Wheels- Pearl white
Rear Sets, All Rider & Pass Pegs and Levers
Ceramic coated Header & Muffler
Swap Parts:
-------------------------------------------
05-06 Swing-arm
05-06 Rear Caliper & Bracket
05-06 Wheels , Rotors,Sprocket & Hub
ZX14 -M4 Muffler

Aftermarket Parts:
----------------------------------------------
Custom Three Stage Pearl white/ Black Paint
Custom white Vinyl/Black Crocodile Seat
Swingarm spools
Frame Sliders
Complete Gloss black Bike bolt Kit
Swatt clipons
Billet ZX6R hand grips
Billet zx6r Lowering Links
Billet zxr Brake Res Cap
Intergrated Tail-light
Intergrated Led Mirrors
Smoke Tinted LED flush mount T/S
Smoke Tinted windscreen
Power Commander III
Subframe Covers (made by Me)
Elka Adjustable rear Shock
PPTuning Billet Rear sets
Fender eliminator
6pcs -4 led Pods/Green
2- 5mm Green LED Accent Lights in Headlights
Dual Xeon Headlight Kit
Gauge's changed to Blue,red & white LED's

ninja250
May 11th, 2010, 09:53 AM
Very clean.
Well done.
Much appreciation for attention to detail.

Not quite to that level of modding and restoration myself but would be cool to be able to do such good work.
See? 2003 bikes are way sexy.

ztrack157
May 11th, 2010, 04:31 PM
Can you powder coat in Black Chrome Tim?

rceezy
May 11th, 2010, 04:36 PM
Wow! You did such a great job! She's absolutely gorgeous. :thumbup:

Tims250R
May 11th, 2010, 07:41 PM
Can you powder coat in Black Chrome Tim?

The Metallic Black chrome ?
http://i52.photobucket.com/albums/g21/RNMHRD/Metallicblackchrome.jpg


Or the Candy looking one ?
http://i52.photobucket.com/albums/g21/RNMHRD/SolarRain.jpg

sharky nrk
May 12th, 2010, 04:35 AM
What did the whole project cost you? Regardless you now have a very unique m/c that is all your own.

Tims250R
May 12th, 2010, 06:03 AM
What did the whole project cost you? Regardless you now have a very unique m/c that is all your own.


Well lets see:

$3000 Original purchase price for the Bike..
$2400 For Paint, Swap & New aftermarket Parts..
----------------------------------------------
$5400.00
-$750.00 Money recouped selling stock Parts..
-----------------------------------
Total $4650


I didn't include the cost of all the Powder Coating because i did all that myself.. But if i did all that for someone else you can ad about $1000-$1200 to the Total...

gogoKawi
May 14th, 2010, 03:48 PM
+10 for being able to do the work yourself. It looks fantastic! The white rims really bring out the bike.

paterick4o8
May 14th, 2010, 03:57 PM
wow. very nice! :thumbup:

Flow
May 14th, 2010, 04:03 PM
I hate this thread; it makes me green with envy. That bike is gorgeous and I'm sure many of us would like it to be sitting in our garage.

Tims250R
May 20th, 2010, 08:14 AM
Im making up an extra set of wheels for the Bike in Gold with Black Rotors & sprocket..

Got the Front done, need to finish the rear wheel and sprocket and Rotors.. Then hopefully get Tires Mounted early next week..

Here a Couple Mock up pics of the Front wheel..

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/004-2.jpg http://i52.photobucket.com/albums/g21/RNMHRD/forsale/007-3.jpg

Tims250R
May 21st, 2010, 07:22 PM
Got the front and Rear all Done..
Hopefully i can get the Tires mounted soon and get some outside Pics..,.

http://i52.photobucket.com/albums/g21/RNMHRD/012-4.jpg

want1sobad
May 22nd, 2010, 12:21 AM
Got the front and Rear all Done..
Hopefully i can get the Tires mounted soon and get some outside Pics..,.

http://i52.photobucket.com/albums/g21/RNMHRD/012-4.jpg

holy **** that is perfect! is that the miner's gold that i referenced earlier? if so i know exactly what i'll be going with when the time is right:thumbup:

Tims250R
May 22nd, 2010, 04:44 AM
holy **** that is perfect! is that the miner's gold that i referenced earlier? if so i know exactly what i'll be going with when the time is right:thumbup:

Actually no its not Miner's gold, its my own Custom Blend...
Miner's is a lighter Color.. This was a One-off Color Mix.. But i did make up enough to do Another set of wheels if your interested... :thumbup:

rceezy
May 22nd, 2010, 07:24 AM
DROOOL... gold, the color of money.

want1sobad
May 22nd, 2010, 08:32 AM
Actually no its not Miner's gold, its my own Custom Blend...
Miner's is a lighter Color.. This was a One-off Color Mix.. But i did make up enough to do Another set of wheels if your interested... :thumbup:

gotcha, can you post some pics of parts done in miner's so i can get an idea whether it's really what i'll want? tia

Tims250R
May 22nd, 2010, 09:06 AM
gotcha, can you post some pics of parts done in miner's so i can get an idea whether it's really what i'll want? tia

Here a pic of miner's sample and Mine..
Actually the Miners is a tade Darker with smaller Metallic in it...

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/006-1.jpg

Flashmonkey
May 22nd, 2010, 02:54 PM
What kinda tires you getting?

That's a sweet powdercoating job. Owning your own places has its benefits, huh? :D

LOL if I had your resources I'd powdercoat EVERYTHING!!!

want1sobad
May 24th, 2010, 04:07 AM
Here a pic of miner's sample and Mine..
Actually the Miners is a tade Darker with smaller Metallic in it...

http://i52.photobucket.com/albums/g21/RNMHRD/forsale/006-1.jpg

pretty darn close - thanks tim - i'm sold:thumbup:

Tims250R
May 24th, 2010, 05:53 AM
pretty darn close - thanks tim - i'm sold:thumbup:

BTW... I still have One extra Rear wheel off a 08-250R on hand im willing to Coat it and sell for $225 outright plus shipped...

Or $225 shipped with Exchange..

$150 Exchange/Refund once i recieve your wheel..
$ 75 Coating charge
$20 shipping
-------------------------------------------------
Total $245

Tims250R
May 25th, 2010, 10:29 AM
Couple pics with the Gold wheel set...

http://i52.photobucket.com/albums/g21/RNMHRD/007-6.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/006-6.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/004-8.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/003-7.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/002-8.jpg

want1sobad
May 25th, 2010, 11:56 AM
damn that looks good. must get wheels powdercoated............

Flashmonkey
May 25th, 2010, 12:58 PM
...i hate you. :p

Tims250R
May 26th, 2010, 12:20 PM
Short sound clip and walk-around.. shows my Dual Headlight Mod and Accent Lights..


http://s52.photobucket.com/albums/g21/RNMHRD/?action=view&current=002-10.flv

Tims250R
May 28th, 2010, 05:31 PM
Put the white wheels back on...

Took the Six Upper/Side fairing bolts off and Powder coated them Pearl white..

Took the old Stock Bar ends and Coated them and Made them into Front Fork sliders..

Couple Pics..

http://i52.photobucket.com/albums/g21/RNMHRD/003-8.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/004-9.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/005-6.jpg

http://i52.photobucket.com/albums/g21/RNMHRD/006-7.jpg

Tims250R
July 2nd, 2010, 12:18 PM
Finally got it on my buddies Dyno and she's running great.. Now its Quick,smooth and responsive...

http://i52.photobucket.com/albums/g21/RNMHRD/ZX6R-Dyno.jpg

tinng321
July 2nd, 2010, 01:22 PM
Very nice Tim...:thumbup:

Tims250R
July 21st, 2010, 09:20 AM
Finally got my matching Pass Seat..

http://i52.photobucket.com/albums/g21/RNMHRD/005-9.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/004-10.jpg
http://i52.photobucket.com/albums/g21/RNMHRD/006-10-1.jpg

paterick4o8
July 21st, 2010, 09:49 AM
the black parts looks like crocodile skin to me haha

Tims250R
July 21st, 2010, 10:10 AM
the black parts looks like crocodile skin to me haha

It is...LOL imitation soft white Leather & imitation Croc...:D

illrational
September 17th, 2010, 07:39 AM
I hate you too, that is one sexy bike.I have been looking at getting my hands on one of those same year and everything.