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Forum: 2008 - 2012 Ninja 250R Tech Talk

July 25th, 2011, 09:21 AM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

Yeh, they're a direct swap. My 2001 250 has the...

Yeh, they're a direct swap. My 2001 250 has the forks & triple tree from a 2004 500. I swapped the rear swing arm too, but the pivot tube had to be narrowed just a bit.

Forum: 2008 - 2012 Ninja 250R Tech Talk

February 24th, 2011, 03:56 PM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

Since I used a pre-2008 250 and the stock headers...

Since I used a pre-2008 250 and the stock headers for the 500, the lower fairing doesn't fit at all. I had been riding for a few months without it before the swap, so I just left it off. On the other...

Forum: 2008 - 2012 Ninja 250R Tech Talk

February 20th, 2011, 06:04 PM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

Sorry this reply has taken so long. The...

Sorry this reply has taken so long. The notifications are going to an email address I no longer use.

The plugs on the EX500 motor aren't sealed off from the outside via the plug wire/caps like...

Forum: 2008 - 2012 Ninja 250R Tech Talk

January 13th, 2011, 06:48 PM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

I've been running the 650 coil on plug setup...

I've been running the 650 coil on plug setup using the ex500's ignition controller for the last few weeks without issue. Technically, the lower resistance of the 650's coils would almost double the...

Forum: 2008 - 2012 Ninja 250R Tech Talk

December 27th, 2010, 08:54 PM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

Hopefully the pictures are obvious. I just wanted...

Hopefully the pictures are obvious. I just wanted to note for all those who think you can't put pod filters on a CV carbed engine without problems, it's not true unless you don't really know what...

Forum: 2008 - 2012 Ninja 250R Tech Talk

December 24th, 2010, 07:34 AM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

There were paragraphs in there. You just have to...

There were paragraphs in there. You just have to stand on one leg with your right hand over your left eye and cluck like a chicken to see them.

Forum: 2008 - 2012 Ninja 250R Tech Talk

December 23rd, 2010, 09:52 PM

Replies: 219

The Ex 500 Engine swap with pics

Views: 106,457

Posted By new_rider

I know it's an old thread, but this is pertinent...

I know it's an old thread, but this is pertinent ... I am just finishing up pretty much the same swap but using an older 250 frame. I was deciding between a 650 & 500 when I found this thread (and a...

Forum: 1986 - 2007 Ninja 250R Tech Talk

July 24th, 2010, 07:00 AM

Replies: 16

haha, craigslist.

Views: 2,731

Posted By new_rider

A while back, the Champion plugs that were on my...

A while back, the Champion plugs that were on my bike when I bought it bit the dust and took out an exhaust valve. While I had the head off fixing it, I didn't take the time to measure the bore...

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