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Forum: 1986 - 2007 Ninja 250R Tech Talk

October 21st, 2021, 02:24 PM

Replies: 8

Removing core from fuel tank lock?

Views: 1,261

Posted By Melikoth

We solved the mystery!

It worked! Took about 30 minutes to cut all the metal out around the O-ring working with hacksaw and vise grips. Used a second pair to grip the outer tailpiece and the inner came out with it. Extra...

Forum: 1986 - 2007 Ninja 250R Tech Talk

October 21st, 2021, 01:27 PM

Replies: 8

Removing core from fuel tank lock?

Views: 1,261

Posted By Melikoth

Since my outer tailpiece wasn't going anywhere I...

Since my outer tailpiece wasn't going anywhere I decided to try making a cut around the body of the lock where the O-ring should be on the inner tailpiece. My hope is that the O-ring will have halted...

Forum: 1986 - 2007 Ninja 250R Tech Talk

October 16th, 2021, 09:15 AM

Replies: 8

Removing core from fuel tank lock?

Views: 1,261

Posted By Melikoth

Thanks for taking the time to look that up and...

Thanks for taking the time to look that up and post the images, it does look exactly the same! :bow:

It seems I'll need to remove the metal cap with a nub (outer tailpiece) in order to access the...

Forum: 1986 - 2007 Ninja 250R Tech Talk

October 15th, 2021, 07:56 AM

Replies: 8

Removing core from fuel tank lock?

Views: 1,261

Posted By Melikoth

Unfortunately I haven't had any luck getting the...

Unfortunately I haven't had any luck getting the core removed from the seized gas cap. Built up a little reservoir around the opening so that I could let it soak in Blaster for a few days and that...

Forum: 1986 - 2007 Ninja 250R Tech Talk

September 4th, 2021, 10:38 AM

Replies: 8

Removing core from fuel tank lock?

Views: 1,261

Posted By Melikoth

Removing core from fuel tank lock?

Hello,

I'm working on a 2002 250R that is suffering from corrosion on the fuel cap. Did a bunch of research and finally the courage to take it apart, mostly following this great guide...

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