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Old December 13th, 2011, 05:30 PM   #1
djliquid
ninjette.org newbie
 
Name: Eric
Location: Silicon Valley
Join Date: Dec 2011

Motorcycle(s): '03 EX250, '06 EX500

Posts: 3
Cali bike / 49 state replacement tank / hose routing help

Hi. My wife has a 2003 EX250 and the previous owner had it hit in San Francisco while parked.

Anyways, the tank was pretty beat so I bought a pretty good condition replacement on eBay. I took the old tank off - removed the petcock, fill cap assembly - mounted it back onto the bike and realized it only has 1 hose vs 3. To confirm I have all the CA emissions stuff on the bike and these 2 extra hoses with nowhere to go :]

It ran for like a minute and then sputtered and died. I tried bending the blue striped (to blue dot hose) and that didn't help... and i tried the same for the middle one (obviously with no luck). It also seemed to leak gas toward to top of the gas cap seal (~ 10 o'clock)

I am looking for some insight on how to get the bike to function - I assume it's a vacuum or emissions thing. Ideally if I can cap it off that would be ideal, while retaining the emissions stuff on the bike.


Thanks for the insight.


http://www.ninjette.org/forums/showthread.php?t=22296

http://faq.ninja250.org/wiki/Hose_ro...ine_fuel_tanks

http://kawasakiworld.com/zx-12r/2041...n-control.html
Attached Images
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File Type: jpg SDC12336.jpg (74.1 KB, 5 views)
File Type: jpg SDC12331.jpg (91.8 KB, 8 views)

Last futzed with by djliquid; December 13th, 2011 at 05:34 PM. Reason: I'm dumb
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