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Old July 28th, 2012, 09:17 PM   #10
Motofool
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Name: Hernan
Location: Florida
Join Date: Mar 2011

Motorcycle(s): 2007 Ninja 250

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Quote:
Originally Posted by Monkeytofu View Post
..........Also the rubber sealers were regular rubber o rings that were held into the shape of the channel they were in. Is this normal for older years? .........Me and my friend will be putting the carbs back on and testing them tomorrow. Any tips on how to test them without have to rebuild the entire damn bike?
Those are not the proper sealers.

The seals are conical shaped neoprene inserted in brass, like the picture shows.

Ronayers has the part, which number is 16030-1007 and cost ~$26 each.

Improvised O-rings aren't substitute for those parts, IMHO, especially is they disintegrate in gasoline + ethanol.

The way to test the valves is connecting a hose long enough to mimic the height level of a full tank above the carbs and fill it up with gas: the valves shouldn't allow any gas into the carbs once the bowls reach the specified level.

This is a good opportunity to verify the level that the fuel reaches inside the bowls (when valves are closing properly).
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File Type: jpg CARBURETOR_floats valve.jpg (8.5 KB, 212 views)
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