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Old February 17th, 2013, 01:09 PM   #21
n4mwd
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Name: D
Location: Palm Beach, FL
Join Date: Oct 2010

Motorcycle(s): 2006 Ninja 250R, 2007 EFI Ninja 250R

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Quote:
Originally Posted by eulark View Post
Anyone know of where i can get calipers for cheap to measure the clutch plates? Also as a side note, all the ones i have seem to be saturated in oil. I dont remember if that's how they are supposed to be.
The fiber clutch discs should actually be soaked in oil overnight before assembly. The metal ones only need to be coated. When installing the clutch basket, make sure the basket is not resting on the oil pump gear. It should be meshed nicely, but its easy to miss that and blow the engine.

Harbor freight is a good source of cheap calipers. You can usually find a coupon to get a digital set for about $10.

You will need a new clutch cover gasket, but the flywheel cover gasket can be reused if you use RTV on it (its metal). You can order that when you get the oil screen cover gasket.
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