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Doesn't sound too bad.
Just to clarify, when testing for play, I need to pull/push the forks front to back and listen for clunks right?
I know play feels like on a bicycle. All I've done with those is tighten the stem nut a bit to make the problem go away permanently. I'll replace bearings with tapered rollers if I have to, but I want to make sure I actually have a problem first.
Anyway, if you could take a few pictures of the insides for me, that would be really helpful.
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