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Old August 31st, 2022, 01:33 PM   #62
DannoXYZ
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Name: AKA JacRyann
Location: Mesa, AZ
Join Date: Dec 2011

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Quote:
Originally Posted by Bob KellyIII View Post
....
this is not an easy electrical problem !
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Bob...
Nah, you got it Bob! I just want to confirm for sure it's bad headlight relay. Never seen one fail before. I've always suspected it may be weak point in design. After starter-solenoid, it has to deal with highest power demands, and continuously too. Not momentary like starter-solenoid.

With such high power going across headlight relay, there's bound to be some arcing and burning-up of relay contacts. A capacitor across contacts and bleed resistor would absorb that high-voltage spike and extend life of relay contacts.
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