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Old April 12th, 2020, 08:57 PM   #23
DannoXYZ
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Name: AKA JacRyann
Location: Mesa, AZ
Join Date: Dec 2011

Motorcycle(s): CB125T CBR250R-MC19 CBR250RR-MC22 NSR350R-MC21 VF500F CBR600RR SFV650 VFR750F R1M ST1300PA Valkyrie-F6C

Posts: A lot.
MOTY - 2018, MOTM - Nov '17
Definitely sounds like bad stator. They fail due to insulation of magnet-wire in windings melting from heat and shorts-circuiting across to neighboring wire. This heat is caused by running stator at full-output continuously due to way charging circuit is designed.

More efficient regulation is that series-regulator ducatiman mentioned. Modern versions are much better than previous ones and only draw as much power from stator as needed for charging and running light & electronics. A lot of this design improvement comes from increased use of LED lighting and buck/boost regulators used in that market.

Series regulator reduce load on entire charging system and load on engine as well. Not uncommon to see 5-10% improvement in MPG. I'm also putting on on my race-bike as removing that kind of parasitc drag is worth couple seconds per lap.
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