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Old October 10th, 2019, 07:17 PM   #14
DannoXYZ
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Name: AKA JacRyann
Location: Mesa, AZ
Join Date: Dec 2011

Motorcycle(s): CB125T CBR250R-MC19 CBR250RR-MC22 NSR350R-MC21 VF500F CBR600RR SFV650 VFR750F R1M ST1300PA Valkyrie-F6C

Posts: A lot.
MOTY - 2018, MOTM - Nov '17
Yeah, I think those giant jets are to make up for mid-range stumbles and cross-wind issues with pod-filters. But you end up leaving A LOT of high-end power on table due to excessive richness.

My sponsor Spears dyno-tuned my bike at beginning of 2017 season. We tried factory air-box with K&N filter and then pod-filters. Not single bit of difference! While airbox and filter may be restrictive on bigger bikes, for 248cc, they're simply HUGE! About same size as airbox & filter on my CBR600RR with 4x air-flow and 4x power! So freeing up airbox & filter doesn't do anything because the're not restricting anything. Most of restriction on intake-side is in head port-shape and cam-specs.

Exhaust on other hand, can really be improved. Using full exhaust with larger diameter tubing and free-flow straight-through muffler, we got 22% more air-flow and 22% more power. With stock jetting, it was still too rich. Downsizing to 96 Keihin mains brought AFR into more powerful ~12.0 range and gained another 0.5hp or so. Could've gone leaner to 94-95 mains but we didn't want to risk detonation on 110F+ days or getting bad batch of gas.

On street bike that would've been OK, but on race bikes, we want slightly larger safety-margin as it's WOT for 20-minutes at time in much more demanding conditions.
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