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Old September 8th, 2021, 10:44 PM   #13
petrolhead
ninjette.org member
 
Name: Jarno
Location: Finland
Join Date: Aug 2021

Motorcycle(s): 2009 Ninja 250R

Posts: 148
Quote:
Originally Posted by DannoXYZ View Post
Greetings & Salutations!!! Welcome to Ninjette!!!

Mufflers don't do much on this bike for performance other than weight-savings. It's headers that make biggest gains; Tyga has highest power with their full-exhaust.

For mufflers, I played around with several aftermarket versions and modified their innards. What works best for noise-reduction with straight-through design is to have larger outer canister. When exhaust enters muffler, it expands through perforations. The more the expansion, more pulse-pressure variations are absorbed. Expansion also cools exhaust and shrinks volume. This draws flow back into centre core in 2nd-half of muffler and out rear. Also fill gap between inner core and outer chamber with fibreglass or stainless wool packing material.

I would try larger outer canister with thin wall-thickness. Aluminium or CF would give maximum weight-savings. The larger Tyga muffler was definitely quieter than smaller el-cheapo muffler I got from Ali. Smaller Ali muffler weighed 1390gm while Tyga with my Laguna Seca elbow weighs 1620gm.

Some photos and discussions here:
https://www.ninjette.org/forums/showthread.php?t=307767
https://www.ninjette.org/forums/showthread.php?t=338180

Good articles:
http://www.vaglinks.com/Docs/Misc/Mu...t_Section3.pdf
https://www.researchgate.net/publica..._vehicle_Noise


Might also consider cutting off kickstand bracket. At some point it will dig into ground and cause crashes. Great job on bike, your son is so lucky!
No need for jet kits, it's a fuel injected engine.
I'm making the silencer from 0,75mm steel. Bends easily, cheap, reasonably light and I can weld it. Inside piping is 0,9mm wall thickness 25mm pipes.
I was thinking of a section with hole pipes inside wool, then a 15cm chamber then a closed chamber with 2x26mm pipes going thru and to the exit.
edit. Unibat ULT1 is on order. Someone actually bought the previous ULT from me for 35€ .

Last futzed with by petrolhead; September 11th, 2021 at 08:45 AM.
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