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Old March 20th, 2016, 10:32 AM   #42
Ghostt
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Name: Scott
Location: Summer Shade, Ky.
Join Date: Oct 2014

Motorcycle(s): 98 Ninja 250/F12 aka ZX-2R "SERENITY", 91 Ninja 500/A5 aka ZX-5R "Phoenix", 84 Honda GL1200A "SIREN"

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Blog Entries: 25
MOTM - Jun '17, May '16, Mar '15
Hopefully you won't need the other kit, otherwise you would have spent the about the same amount as a new petcock.

Here's my write-up on the subject

Quote:
If your petcock is shot, save your time, and money and get a new one, the cost of rebuilding it isn't much cheaper, due to you need two separate kits, as they for some reason don't make just one.

New one cost about $65.00

1988~00 models
http://www.partzilla.com/parts/detai...1023-1139.html

2001~07 models
http://www.partzilla.com/parts/detai...1023-1393.html



Also be sure to order the orings(92022-183 WASHER,6.2X11X1.5)and new bolts(92001-1091BOLT,6X20),trust me you'll be better off in the long run.

Rebuilding kits are about $60 total.

K&L Supply Diaphragm Only for Fuel Petcock Repair Kit 18-6638 https://www.amazon.com/dp/B0055DWO60..._s1CGub1W9N3PH

K&L Supply Fuel Petcock Repair Kit 18-2723 https://www.amazon.com/dp/B001KO2JRW..._U1CGub05DT5NT

http://faq.ninja250.org/wiki/Rebuild...tcock/fuel_tap

IMHO not worth it rebuilding, also be sure to check vacuum and fuel lines for wear, holes, and cracks, if in doubt replace them. Also replace the two small O-rings on the bolts for the petcock part# 92022.

This is the time to add an inline filter filter, if you don't have one already.

K&N 81-0221 Fuel Filter https://www.amazon.com/dp/B000E2AR70..._ncMwwbE333H0E

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