I'll go check for the "tightest spot" thanks for the tip.
As for the alignment; I just counted the threads on the adjustment bolts. It rides awesome now, especially since I shimmed and pulled the snorkel while I had it apart. 
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Black 08 250r: Koso dash, yoshi cf slip-on, bikemonkey led, puig windscreen, cc rearset adjusters and shorty levers, shimmed, de-snorkel'd, de-kleen'd , 14/39 gearing, x-ring chain...
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