Thread: '92 rebuild
View Single Post
Old October 7th, 2021, 01:20 AM   #82
BonelessSugar
ninjette.org member
 
Name: Cashby
Location: Maine
Join Date: Sep 2021

Motorcycle(s): EX250-F x 3, TW200, NPS50

Posts: 98
Moving purchase list/to-do list here.

Purchased list:
  • (in) side covers ($35 left, $24 right)
  • (in) fairing hardware ($22)
  • (in) front tire (shinko 740) ($60, doesn't include mounting)
  • (in) airbox assembly ($53)
  • (ON)(in) air filter (airbox came with one, wasn't aware) ($12)
  • (ON)(in) fuel tank dampers (2) (bought the wrong ones... 92075-1690 instead of 92075-1115) ($18) + ($21)
  • (ON)(in) battery tender ($26) and extension cord ($5)
  • (ON)(in) J-B weld (steelstik) for carb and clutch lever housing ($8)
  • (in) The Works toilet bowl cleaner for tank ($3)
  • (in) fairing bushings ($7) (probably need more)
  • (ON)(in) clutch locknut and adjuster ($7)
  • (ON)(in) oil (t6 15w40 1gal) ($22) and filter (wix 24941) ($8)
  • (in) PVC ABS cement ($8) (fairing tab)
  • (ON)(in)carb gaskets (gordon) ($50)
  • (ON)(in) Blackstone ($30)
  • (ON)(in) Horn (free)
  • (in) DOT 4 (free)
  • (ON)(in) carb spring clamps (hose clamps) ($8)
  • (ON)(in) ultrasonic cleaner ($95)
  • (ON)(in) 2.95x2.44x1.37 rubber stopper for gas tank ($8)
  • (ON)(in) pine-sol for carb ($11)
  • (ON)(in) new float ($14) (gordon)
  • (in) acetone (plastic repair) ($12)
  • (in) Rage Gold ($73)
  • (ON)(in) Spot weld cutter ($5)
  • (ON)(in) sprocket cover bolts ($13)
  • (ON)(in) petcock gaskets ($23)
  • (in) fuel filter ($9) (5 of them)
  • (ON)(in) solenoid mount ($8) (came with a solenoid)
  • (in) brazing kit ($74)
  • (ON)(in) shade 5 ($8)
  • (in) spot weld cutter #2 ($5)
  • bar, intake, coolant, peg ($19)
  • (ON)(in) petcock bolts (M3x0.5x5) and nylon washer ($3)
  • (in) caliper seals ($43)
  • (in) tire lube ($18)
  • (in) ABS ($12)
  • (in) 3 tire levers (free)
  • (in) Al3 rods ($9)
  • (in) powder flux ($11)
  • (in) acetone 2 ($3)

Total running cost:
$1070

Still need to buy (~$100):
  • M8x1.25 tap ($10)
  • Maybe extra tire valve stems 11.3mm ($8/pair)
  • fork dust caps ($10)
  • shorty levers (don't like the stock ones and clutch lever needs spacers) ($30-60)
  • front tire mount ($50) (going to try to do it myself)
  • (thinking about going white, green, or yellow. I went through a very long thread here with colour templates and liked a couple) (leaning towards white body with green/yellow decals/frame) paint and decal ($50)
maybe something like this, needs more 90s vibe though.


Still need to do:
  1. front foot peg brazed, threaded, bolted
  2. airbox cap gasket (maybe)
  3. airbox in (bracket first)
  4. handlebars drilled, tapped, weighted, back on
  5. battery situation (finish bracket, see about tie downs)
  6. sync carb (ghostt, feeler gauge)
  7. inline fuel filter cut
  8. braze tank tab
  9. gas tank rust (The Works, it works)
  10. gas tank dent (body filler, braze)
  11. Install carb
  12. cables back on
  13. Mount tire
  14. coolant tank installed
  15. New coolant
  16. check thermostat operation
  17. try to start bike
  18. plastic weld (danno post, time consuming)
  19. front tire mounted (self probably, $50 local)
  20. brake seals/rebuild
  21. brake bleed (after tire)
  22. wrap harness
  23. clean and oil chain
  24. spark plug cover? (nah?)
  25. mount plastics (hardware has been cut)
  26. Paint plastics
  27. Braided lines

Last futzed with by BonelessSugar; November 7th, 2021 at 02:30 PM.
BonelessSugar is offline   Reply With Quote