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SibSerge · October 22nd, 2019, 08:40 AM

@Mohawk and @greg737
Hi Chris and Greg.
Thank you for all the info you have provided.
I am planning to do the same swap this winter. My current clutch is rattling and I decided to go with the swap rather than putting a new basket for the old gen as those are very expensive new and they will still be prone to the failure.

I found a used full clutch assembly from 2008 250. I am also getting the oil pump sprocket separately.
Now that I started reading the service manual one thing bugs me: the service manual mentions matching the clutch housing gear - the big one to the crankshaft gear. Per the manual they are colour coded and have different part numbers. I have no idea what it is exactly that is different between the colour codes.

Was this a consideration at all when you were doing the swap and was it an issue for you at all ? Or that is what have to be done in the perfect world and I can ignore it.

Thanks in advance.

October 22nd, 2019, 08:40 AM	#43
SibSerge ninjette.org member Name: Sergey Location: Ontario, GTA Join Date: Oct 2019 Motorcycle(s): Ninja ZZR250 (EX250H) Posts: 213	@Mohawk and @greg737 Hi Chris and Greg. Thank you for all the info you have provided. I am planning to do the same swap this winter. My current clutch is rattling and I decided to go with the swap rather than putting a new basket for the old gen as those are very expensive new and they will still be prone to the failure. I found a used full clutch assembly from 2008 250. I am also getting the oil pump sprocket separately. Now that I started reading the service manual one thing bugs me: the service manual mentions matching the clutch housing gear - the big one to the crankshaft gear. Per the manual they are colour coded and have different part numbers. I have no idea what it is exactly that is different between the colour codes. Was this a consideration at all when you were doing the swap and was it an issue for you at all ? Or that is what have to be done in the perfect world and I can ignore it. Thanks in advance.