Thread: '92 rebuild
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Old October 10th, 2021, 06:06 PM   #93
DannoXYZ
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Name: AKA JacRyann
Location: Mesa, AZ
Join Date: Dec 2011

Motorcycle(s): CB125T CBR250R-MC19 CBR250RR-MC22 NSR350R-MC21 VF500F CBR600RR SFV650 VFR750F R1M ST1300PA Valkyrie-F6C

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MOTY - 2018, MOTM - Nov '17
Personally I would use this process for fastest, least effort (re-uses original bracket):

1. cut 1/16" steel circle 1.5cm diameter and braze it around hole to seal tank

2. make legs for fairing bracket from 1/16" steel, 1x4cm. Braze along top & bottom sides of bracket 1st so it's U-shaped. Then line up on tank and trim legs as necessary to position (measure other side as guide)*. Braze to tank when position finalised.

3. fill gap between bracket and tank will body-filler and shape as necessary.


* I think I would cut cardboard and lay horizontally next to tank and intersect bracket hole on good side as template. Trim so it fits flush with outline of tank & bracket. Then flip over to other side to use as guide for positioning repaired bracket.

Last futzed with by DannoXYZ; October 11th, 2021 at 01:26 AM.
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