ninjette.org - View Single Post - Repairing wiring harness modification (ignition)

DannoXYZ · August 30th, 2022, 07:59 AM

1. easiest way to save this to remove terminals from harness-side connector (take photos so you can re-insert to proper positions). Terminal extraction tools

Then solder both ends of those butt-crimps to ensure good electrical conductivity

Slide over 2" section of adhesive heat-shrink tubing for strain-relief and corrosion protection

Put little dab of solder at ends of wires with connector terminals. Just tiny bit to seal ends of wire to prevent moisture from creeping down between wire-strands to cause black/green wire disease.

Verify catch-tab on terminals are protruding properly

Re-insert terminals into connector.

August 30th, 2022, 07:59 AM	#3
DannoXYZ ninjette.org certified postwhore Name: AKA JacRyann Location: Mesa, AZ Join Date: Dec 2011 Motorcycle(s): CB125T CBR250R-MC19 CBR250RR-MC22 NSR350R-MC21 VF500F CBR600RR SFV650 VFR750F R1M ST1300PA Valkyrie-F6C Posts: A lot. MOTY - 2018, MOTM - Nov '17	1. easiest way to save this to remove terminals from harness-side connector (take photos so you can re-insert to proper positions). Terminal extraction tools Then solder both ends of those butt-crimps to ensure good electrical conductivity Slide over 2" section of adhesive heat-shrink tubing for strain-relief and corrosion protection Put little dab of solder at ends of wires with connector terminals. Just tiny bit to seal ends of wire to prevent moisture from creeping down between wire-strands to cause black/green wire disease. Verify catch-tab on terminals are protruding properly Re-insert terminals into connector.