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Old May 1st, 2020, 08:03 AM   #74
pdwestman
ninjette.org member
 
Name: Paul
Location: Lander, WY, USA
Join Date: Apr 2020

Motorcycle(s): Running KLR650, KX500 / Non-running Z1-A

Posts: 12
I'm guessing that some how or another you have got the spring wound backwards & holding the tensioner retracted, instead of the spring trying to extend the plunger.
You need to look more carefully at pic #6200. Do you not see the steel blade in the cross slot?

Do you not have a service manual for your bike? Go on-line to kawasaki.com. Owners Center. Manuals.
View or download page 5-15 to see size of 'T' lock to build to hold tensioner compressed after proper reassembly & re-winding.

Or you can purchase a new tensioner (which will come compressed, with T lock installed, ready to install into engine). Keep the T lock for future valve train servicing.
One can even see the T lock holding the tensioner compressed (ready for assembly) in the parts Diagram!

Last futzed with by pdwestman; May 1st, 2020 at 08:27 AM. Reason: added line
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