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Old March 20th, 2012, 02:16 AM   #95
CZroe
CPT Falcon
 
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Name: J.Emmett Turner
Location: Newnan, GA
Join Date: Apr 2009

Motorcycle(s): '08 CP Blue EX250J, '97 unpainted EX250F, 2nd '97 unpainted EX250F (no engine), '07 black EX250F

Posts: A lot.
Quote:
Originally Posted by Gorilla25 View Post
So you loosened the tripple? if so, you're supposed to leave it tightened when taking out the clips

anyways. let us know how it does tomorrow
Right. It was off the bike. I knew I goofed. When I said "Well, I forgot to remove the caps first. Any way to take it all apart from below?" I thought it was implied.

Anyway, ninja250.org's procedure out-right says to take them off first,...

Quote:
  • Loosen all bolts (axle, brakes, triples ~ on bikes other than the 250, loosen fork caps)
  • Remove wheel and brakes (DO NOT leave brake calipers hanging by the brake lines. Tie them securely with wire.)
  • Remove forks (always measure/mark the height ~ and on bikes other than the 250, measure/mark the angle/location of the clip-ons)
  • Remove fork caps, and turn fork over into a bucket or other device that can hold oil
  • Pump the fork a few times to work the remaining oil out of the damping rod
  • ...
...but I can't use that as an excuse because I hadn't read it yet at that time.
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