July 25th, 2009, 10:36 AM
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ninjette.org guru
Name: Purspeed
Location: Los Angeles, CA
Join Date: Nov 2008
Motorcycle(s): 2007 Ninja 250
Posts: 469
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DIY: Replacing the Clutch Plates
This is a full DIY on replacing a clutch pack. The job is not difficult and virtually all of the steps are pictured here. The Ninja 250 clutch replacement for clutch problems (like clutch slipping due to worn clutch friction and metal plates) is very similar to all other motorcycle clutch replacement methods.
There are a few differences (like properly indexing the clutch pressure plate to the hub), but other than that, it should be a straightforward installation.
Your first step is drain the oil completely. Remove oil filter and oil screen. This will help remove any friction plate material that may have shredded off of the friction plates and into the oil/engine.
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"This is my Ninja. There are many like it, but this one is mine..." ~ Purspeed (ca. Nov, 2008)
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