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Old July 25th, 2009, 10:36 AM   #1
Purspeed
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Name: Purspeed
Location: Los Angeles, CA
Join Date: Nov 2008

Motorcycle(s): 2007 Ninja 250

Posts: 469
DIY: Replacing the Clutch Plates

This is a full DIY on replacing a clutch pack. The job is not difficult and virtually all of the steps are pictured here. The Ninja 250 clutch replacement for clutch problems (like clutch slipping due to worn clutch friction and metal plates) is very similar to all other motorcycle clutch replacement methods.

There are a few differences (like properly indexing the clutch pressure plate to the hub), but other than that, it should be a straightforward installation.

Your first step is drain the oil completely. Remove oil filter and oil screen. This will help remove any friction plate material that may have shredded off of the friction plates and into the oil/engine.
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Attached Files
File Type: pdf Replacing the Clutch Plates - ninjette.org.pdf (5.25 MB, 426 views)
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"This is my Ninja. There are many like it, but this one is mine..." ~ Purspeed (ca. Nov, 2008)
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