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Old April 1st, 2019, 09:58 PM   #7
DannoXYZ
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Name: AKA JacRyann
Location: Mesa, AZ
Join Date: Dec 2011

Motorcycle(s): CB125T CBR250R-MC19 CBR250RR-MC22 NSR350R-MC21 VF500F CBR600RR SFV650 VFR750F R1M ST1300PA Valkyrie-F6C

Posts: A lot.
MOTY - 2018, MOTM - Nov '17
Depends upon how thick the rust is...

Minor rust patches with mostly clean metal can be removed with phosphoric acid (Naval Jelly). Can be found at Home Depot as concrete-cleaner/rust remover. This is only acid with preferential attack on rust while leaving good metal alone. Follow instructions on bottle. It leaves a mildly protective phosphate coating. Coat with POR-15 sealant.

Thicker rust must be physically scrubbed off. Many people dump handfuls of nuts & bolts, chains, etc. into tank and spin on tumbler for several hours. Then do chemical process above to finish job.

There's also electrolysis method for really bad rust. I haven't had rust bad enough that neded that method. Although in my more ignorant younger years, I've cut out bottom of tank to wire-wheel & sand off all rust. Then brazed bottom back on.
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