November 26th, 2016, 12:10 AM | #1 |
ninjette.org guru
Name: Al
Location: Orange County, CA
Join Date: Dec 2015 Motorcycle(s): Thruxton R, R6 450 triple, EX300 (sold) Posts: 263
|
Clutch Cable Replacement Trick/Tip
Maybe this is obvious, but I did not see anyone post about replacing the clutch cable without pulling the fairings. When I did a search, it seemed like people are following the manual, which includes removal of the mid-fairing (also means dropping the lower fairings). If you happen to be supremely lazy like I am, there is a much faster way.
With this method, all you have to do is loosen the two ends of the clutch cable. From the top, lever-side (this trick has to be done from the top; explained below), just duct-tape the end of the new cable to the top end of the old cable. It must be tip to tip though, due to size constraints. What I did is helically wrap the cables for about a foot (6 inches of each cable). You can probably get away with less, but duct tape is cheap and I wanted to make sure the cables wouldn't pull out. Then just push/pull the cable from both ends to pull the cable out from the bottom side. There is only one hiccup point--why you have to pull downwards--which is a cable holder at the front right side of the gas tank after the clutch cable has passed through the frame. The two bolts at the bottom of the clutch cable are really tight fits. You have to make sure the sides of the bolts are parallel to the sides of the holder. But you can pull it through with the right angle. All that is left is to reattached the cable at both ends. This simplifies your clutch cable replacement immensely. Hope this saves time for some of you. I tried to take a video of it, but my old GoPro sucked with low-light/contrast. |
3 out of 3 members found this post helpful. |
December 3rd, 2016, 09:04 PM | #2 |
ninjette.org dude
Name: 1 guess :-)
Location: SF Bay Area
Join Date: Jun 2008 Motorcycle(s): '13 Ninja 300 (white, the fastest color!), '13 R1200RT, '14 CRF250L, '12 TT-R125LE Posts: Too much.
Blog Entries: 7
|
__________________________________________________
Montgomery Street Motorcycle Club / cal24.com / crf250l.org / ninjette.org ninjette.org Terms of Service Shopping for motorcycle parts or equipment? Come here first. The friendliest Ninja 250R/300/400 forum on the internet! (especially Unregistered) |
|
December 3rd, 2016, 09:50 PM | #3 |
Guy Who Enjoys Riding
Name: Jim
Location: North Carolina
Join Date: Jul 2016 Motorcycle(s): Ninja 250 Posts: A lot.
MOTM - Oct '18, Aug '17, Aug '16
|
Excellent idea! I've done things like this with wiring in houses, etc., but I don't remember applying it to motorcycle cables.
|
|
December 3rd, 2016, 10:41 PM | #4 |
Participant
Name: Dave
Location: South of Seattle
Join Date: Oct 2012 Motorcycle(s): '94 K75 std Posts: Too much.
MOTM - Aug '15
|
The method you describe also assures correct routing.
|
|
December 3rd, 2016, 10:48 PM | #5 | |
ninjette.org guru
Name: Al
Location: Orange County, CA
Join Date: Dec 2015 Motorcycle(s): Thruxton R, R6 450 triple, EX300 (sold) Posts: 263
|
Quote:
Next job, fiberglass patching.... Hah |
|
|
Similar Threads | ||||
Thread | Thread Starter | Forum | Replies | Last Post |
clutch cable replacement | james250ninja | 1986 - 2007 Ninja 250R Tech Talk | 3 | April 20th, 2015 11:54 AM |
Please help!! Clutch cable replacement complication | Dustinfools | 2008 - 2012 Ninja 250R Tech Talk | 31 | November 29th, 2012 01:34 PM |
Grip Installation Trick/Tip | cuz | 2008 - 2012 Ninja 250R Farkles | 11 | November 27th, 2011 11:29 AM |
2008 model clutch cable snapped @ 17,800 miles. Replacement? | CZroe | 2008 - 2012 Ninja 250R Tech Talk | 9 | December 14th, 2010 05:40 PM |
Carb Sync Trick/Tip | WindMeUp | 2008 - 2012 Ninja 250R Tech Talk | 7 | August 28th, 2010 08:30 AM |
Thread Tools | |
|
|