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Old November 8th, 2013, 11:58 AM   #81
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that abs **** is ****ing fancy
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Old November 8th, 2013, 12:07 PM   #82
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that abs **** is ****ing fancy
And double the ****ing price cuz there are twice as many ****ing brake lines!
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Old November 8th, 2013, 05:45 PM   #83
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Holy crap batman, that rear hugger looks uber sexy. Too bad I need to save for the Daytona
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Old November 8th, 2013, 05:49 PM   #84
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It was a good deal along with the clip-ons off someone
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Old November 8th, 2013, 09:23 PM   #85
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Old November 9th, 2013, 11:12 PM   #86
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I ****ing hate sanding. It's a horrible pain in the ass. I'm also probably going to die early from all this plastic dust lol.

Some in progress pics of the fairing repair. Sanded the areas around the cracks, filled them in, and then sanded it once it dried. Unfortunately my canister of ABS cement was drying out when I used it on this so it was kinda lumpy and it definitely shows. I'll go back over with some fresh ABS cement to help fill it in better. As it is though, it's quite a bit of improvement over what I had earlier.
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Old November 11th, 2013, 01:04 AM   #87
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Repaired, sanded smooth, and ready for painting! It's not a perfectly even surface since I couldn't move some of the major cracks back into the original position so i just evened it out the best I could with the ABS cement. In any case, while it might not be even, it's still smooth. I skipped the areas that won't show.









Sanding down all the other pieces was relatively quick and easy since repairs weren't needed. Hopefully I have time to spray everything tomorrow. Also still need to make new mounting tabs for one fairing; despite being cosmetically perfect, two out of four of the tabs had broken off.
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Old November 11th, 2013, 02:25 AM   #88
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Looking good, looks a bit dreary in black though :/
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Old November 11th, 2013, 02:46 AM   #89
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Looking good, looks a bit dreary in black though :/
Don't you worry, it'll be kawi green soon
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Old November 11th, 2013, 03:19 AM   #90
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This thread and your rebuild are awesome. And they are part of my inspiration to get my bikes all fixed up. Too bad I'm living in a dorm, next year I'm totally renting a house so I can have a garage for winter projects. Oh and not having to store my bike 120 miles away from here is cool too. Anyways good luck with your further endeavors, can't wait to see how your 300 turns out!
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Old November 11th, 2013, 07:04 PM   #91
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My fairings are all now kawi green as they should be All rattle-canned with colorite primer/colorcoat and u-pol clearcoat. I chose to go with a different clearcoat because I read bad reviews about the colorite clearcoat and how it tends to yellow. I'll polish it completely smooth later when the paint has had more time to dry thoroughly. The fairing that had been cracked is in the pictures on the left side.

Primer


Colorcoat


Clearcoat


And yes that is my phone case there because why the hell not?
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Old November 11th, 2013, 10:56 PM   #92
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Why the hell not, indeed. Fairings look great, nice job on the spraying!
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Old November 13th, 2013, 12:51 AM   #93
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Changed the front tire to a DRII using the cheapskate method. Broke the bead with c-clamps, removed and mounted the wheel with a few tire irons, and balanced the wheel with the axle on the bike. That was a major pain in the ass and one hell of a workout lol. I'm sore now...
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Old November 16th, 2013, 01:21 AM   #94
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Oh hey, my 300 actually looks like a bike now. I probably could ride it in it's current state (once I put in some brake fluid anyway...)



Finished dealing with all the control stuff. I didn't bother to drill holes in the bars and opted to grind off the nub inside the throttle housing instead. Still need to readjust the clip-ons yet again because I can't seem to make them even. Zero Gravity Corsa windscreen in light smoke



Putting together the tail end was fun. Since I kinda ****ed up the rear rather badly, stuff wasn't quite lining up well. Granted I'm still using the same damaged undertail so that could be part of the problem. In any case, while there are obvious gaps and it's uneven, I did managed to get everything bolted on without major fairing bending so I guess that's really all I can hope for considering the sorry state it was in.





Sadly my paint job doesn't quite match up. You can tell the right tail piece (rider POV) is the one I painted. I can't be bothered to deal with that **** anymore though so w/e. I haven't finished a final polish on everything I painted. I'll go deal with it later since I can just do that when the fairings are on the bike.

I didn't realize I hadn't tightened the header bolts until I turned on the bike and it seemed oddly loud from the wrong area, especially since I had put the muffler back on. I really want to change out the stock exhaust now because the heat shield and rearsets don't mix well. I put everything on, but the heat shield actually blocks part of the rearset. No money for a nice exhaust right now though so I'll have to save that mod for later.

Tested the turn signals. Right one is out. Not surprising since the bike went down on that side, although still a bit strange considering how the turn signal only has minor marks on it. The left turn signal just turns on and doesn't blink. I'm guessing I ****ed up reconnecting the lights then?
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Old November 17th, 2013, 04:11 AM   #95
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Oh god my fairings are a very poor fit now. I had to grind out more of a hole to make it line up even close to where it's supposed to be.The dealership is going to have so much fun when they try to put my bike back together when they do the recall service
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Old November 17th, 2013, 08:36 AM   #96
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Tested the turn signals. Right one is out. Not surprising since the bike went down on that side, although still a bit strange considering how the turn signal only has minor marks on it. The left turn signal just turns on and doesn't blink. I'm guessing I ****ed up reconnecting the lights then?
The left turn signal does not blink because the right side is out. Likely just the bulb and maybe just a loose bulb so not connecting.
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Old November 17th, 2013, 01:13 PM   #97
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Changed the front tire to a DRII using the cheapskate method. Broke the bead with c-clamps, removed and mounted the wheel with a few tire irons, and balanced the wheel with the axle on the bike. That was a major pain in the ass and one hell of a workout lol. I'm sore now...
wow C-clamps. what a great idea! i've always used two big sticks and a rock.
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Old November 19th, 2013, 08:49 AM   #98
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Went on a test ride!

Well it works, but the front brake is rubbing on the rotor. There is a constant squealing as the front wheel turns. Could it just be alignment? How easily does the rotor warp? When I was changing the tire, the wheel slipped off the wood blocks I was using a few times while the rotor side was face down...
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Old November 19th, 2013, 09:21 AM   #99
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Oh and here's a picture. Finished for now until I have money for new parts or mods. Couldn't fix those black plastic fairing pieces so I'll replace them eventually cuz they look like **** lol. This is the good side of the bike mind you

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Old November 19th, 2013, 08:50 PM   #100
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Lookin good!!!
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Old November 20th, 2013, 10:17 AM   #101
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It's not perfect, but it's good enough for gov't work. It will be fine at 20 mph from 20 feet away. Aka, good enough
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Old November 20th, 2013, 10:48 AM   #102
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I'll probably take a picture of the not as good looking side later. I didn't replace the cracked dash fairing and it couldn't be repaired in the same way as the other fairings so it's duct-taped together The fairing stay is still slightly off so the fairings don't quite line up well and the right side has massive gaps.
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Old November 20th, 2013, 10:33 PM   #103
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The good side looks great! Nice job with the paint.
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Old November 20th, 2013, 11:29 PM   #104
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Ugh I might need to rip everything off again if the brake rubbing is an alignment issue. Got nowhere to put the jackstands with everything on the bike
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Old November 22nd, 2013, 01:10 PM   #105
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Took apart and put back together the whole front end again. Went from constant rubbing to very slight rubbing on just a small section. Tested it again a little later without making any adjustments and now it spins freely. Well ok then.
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Old November 24th, 2013, 08:27 AM   #106
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Hooray!!! congrats, an all that
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Old November 24th, 2013, 09:09 AM   #107
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I spoke too soon. I think it's still rubbing. Sure makes a lovely squealing sound as I walk the bike. The brakes work but they feel like ****. It feels firm while stopped but terrible while moving. Instead of the lever stopping halfway from braking like while stopped, it goes all the way to the handle.
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Old November 24th, 2013, 10:08 AM   #108
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Yikes... Don't sound good
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Old November 28th, 2013, 12:59 PM   #109
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I upgraded from duct tape to zip ties lol.

Also my fairings now fit together even worse cuz the dealership didn't put them back on very nicely...
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Old November 29th, 2013, 07:44 AM   #110
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You figure with how much they charge they would do better
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Old November 29th, 2013, 07:55 AM   #111
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I upgraded from duct tape to zip ties lol.
If your gunna do it like that, then own it like a boss sister!

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Old November 29th, 2013, 10:29 AM   #112
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If your gunna do it like that, then own it like a boss sister!
Don't have much material there to work with
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Old December 4th, 2013, 03:34 AM   #113
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The heat shield wasn’t fitting too well so I didn’t put it back on. The rearset is slightly in the way. I have a replacement part for the broken/scuffed black plastic holding the front turn signal but have been too lazy to actually put it on haha. I also really need to finish smoothing out the paint on the fairing pieces I painted…
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Old December 26th, 2013, 05:01 AM   #114
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Givi 47L topcase. Lol I probably just lost any cool points I had. I also installed a 12V socket under the rear seat and the wiring harness for Gerbing glove liners. They're both just kinda hanging there for now. Probably will do something more permanent later on.

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Old December 26th, 2013, 07:38 AM   #115
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No cool points lost that the helmet in the pic didn't make up for... What is it?
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Old December 26th, 2013, 09:47 AM   #116
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No cool points lost that the helmet in the pic didn't make up for... What is it?
That's a 47L topcase, not a helmet
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Old December 26th, 2013, 09:52 AM   #117
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I agree with Rob. The Helmet gets you way more cool points then the few you may loose with the kind of cool topcase.
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Old December 26th, 2013, 10:10 AM   #118
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The helmet in this pic
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Old December 26th, 2013, 10:15 AM   #119
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The helmet in this pic
Oh right. It helps with the illusion that I'm fast Also a great kid magnet!
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Old December 27th, 2013, 12:09 AM   #120
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I carried around way too much **** while riding all day just because I could. Trunk space is awesome. It also means I now have all the room under the seat for charging gadgets as needed. I can keep a GoPro battery charging under the seat the whole time!

Also heated glove liners are ****ing amazing. I rode two hours on the highway in the cold at night to get home and I never got the slightest bit cold. WHY DIDN'T I GET HEATED GEAR SOONER?!
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