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Old November 5th, 2020, 01:44 PM   #1
GeoffB
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Name: Geoffrey
Location: 2236 rainbow dr
Join Date: Nov 2020

Motorcycle(s): Kawasaki ninja 250 (new rider! Don't judge! Lol)

Posts: 2
Hello from Soco StL MO

I bought a 2001 Ninja 250 and it had many problems. I have fixed about 90% of them and it was ALMOST ready to ride when the internal gear shifter and the outter shift lever stripped out. I replaced both parts. Put it all back together and I'm struggling with this final thing:

At what torque spec does the 27mm nut need to be tightened? (Clutch plate housing)

I can't get the clutch to engage. Do the four 8 mm bolts (with springs and washers) have to be at a certain torque spec? If so, what spec?

When that little knob is pulled by the clutch cable, nothing seems to happen. Are those 4 bolts too tight? Too loose?

Thanks in advance!
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Old November 5th, 2020, 02:03 PM   #2
Triple Jim
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Name: Jim
Location: North Carolina
Join Date: Jul 2016

Motorcycle(s): Ninja 250

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GeoffB! Glad to have you aboard...
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Old November 5th, 2020, 04:43 PM   #3
Ceeloo Yello
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Welcome.
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Old November 5th, 2020, 06:30 PM   #4
DannoXYZ
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Name: AKA JacRyann
Location: Mesa, AZ
Join Date: Dec 2011

Motorcycle(s): CB125T CBR250R-MC19 CBR250RR-MC22 NSR350R-MC21 VF500F CBR600RR SFV650 VFR750F R1M ST1300PA Valkyrie-F6C

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Hi Geoff, welcome to Ninjette!!!

Check out photos in this thread:
https://www.ninjette.org/forums/showthread.php?t=259395

There is little rod in centre that is pulled outwards by clutch release-lever on engine-case. When installing engine-case, you must rotate release-lever so it engages rod in order for it to operate clutch.

Also pressure-plate has dimple mark that must line up with outer clutch housing.


Last futzed with by DannoXYZ; November 5th, 2020 at 10:42 PM.
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Old November 9th, 2020, 04:30 PM   #5
GeoffB
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Name: Geoffrey
Location: 2236 rainbow dr
Join Date: Nov 2020

Motorcycle(s): Kawasaki ninja 250 (new rider! Don't judge! Lol)

Posts: 2
Oh WOW!! I knew it had to be something simple!! Thanks so much!!
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Old November 21st, 2020, 05:25 PM   #6
Snake
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Name: Rick
Location: Alexandria, Louisiana
Join Date: Jan 2009

Motorcycle(s): 05 Blue Ninja 250

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Hello and welcome!
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Old December 15th, 2020, 12:59 PM   #7
CaliGrrl
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Name: Kerry
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