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Old August 6th, 2023, 04:59 PM   #1
Soi
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Ninja 250 Help

Hey, i was wondering if anyone could guess what the problem with my 2009 Ninja 250 is. The Ninja 250 remains in neutral regardless of the selected gear, but the gear clicks and the neutral light turns off while it rolls.
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Old August 6th, 2023, 05:28 PM   #2
Triple Jim
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Did you check to see if the chain and sprockets are as they should be?

Or maybe the clutch you were recently asking about is not engaging?
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Old August 6th, 2023, 05:31 PM   #3
Soi
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replaced the clutch with OEM one from a working 2010 ninja 250R bike didn't touch the order pulled it out how it was put in.
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Old August 6th, 2023, 07:24 PM   #4
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My point is that if the clutch is not engaging, or if the front sprocket has come loose (for example), it would seem like you're in neutral when the transmission is actually in gear.
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Old August 6th, 2023, 07:25 PM   #5
Soi
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the sprocket and clutch cable all in working condition could it be a transmission issue
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Old August 6th, 2023, 08:01 PM   #6
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Quote:
Originally Posted by Soi View Post
Hey, i was wondering if anyone could guess what the problem with my 2009 Ninja 250 is. The Ninja 250 remains in neutral regardless of the selected gear, but the gear clicks and the neutral light turns off while it rolls.
Quote:
Originally Posted by Triple Jim View Post
My point is that if the clutch is not engaging, or if the front sprocket has come loose (for example), it would seem like you're in neutral when the transmission is actually in gear.
What's happening is clutch isn't engaging. Input-shaft of transmission is disconnected from engine because pressure-plate is "hung up" on outside of clutch-hub. Due to raised and lowered section of outer-edge of clutch-hub, pressure-plate only has 2-orientations that work, even though it appears there's 4. So it's not pressing on clutch-plates and squeezing them together.

Did you line up dimple on pressure-plate with dimple on clutch-basket?



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Old August 6th, 2023, 08:37 PM   #7
Soi
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yea i did, Im thinking its a transmission issue
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Old August 7th, 2023, 04:44 PM   #8
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Very odd... Was transmission working before clutch replacement?

Shift-forks bent?
Wonder if something's wrong with Positive Neutral Finder feature...
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Old August 9th, 2023, 01:42 PM   #9
Soi
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After the clutch replacement it makes a grinding sound when I start up the bike

If I did install the clutch incorrectly could that cause the grinding noise

Last futzed with by Soi; August 9th, 2023 at 03:00 PM.
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Old August 9th, 2023, 07:03 PM   #10
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grinding sure could be clutch that's not fully engaged
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