DIY: Zero Gravity Double Bubble

kkim · February 14th, 2009, 02:27 PM

After a discussion with Sound Wave, he pointed me in the direction of ZG Outlet to purchase a DB windscreen. Thanks, Gary! I ordered it last Saturday night and it arrived today in the mail. http://www.ninjette.org/forums/showp...0&postcount=39

Open the box, and this is what you get...

Instructions on the back of the bag...

Okay, lets get busy and install this puppy. Incredibly easy... or so I thought. It's always something, isn't it? More on that later.

Begin with removing the 4 screws from around the perimeter of the stock windscreen.

They are held on with the same setup as the fairings. A metal screw with a nylon washer to protect the bodywork and a captive nut in a rubber sleeve in back.

Here you can see how it is all put together. The other 3 are the same way.

carefully slide the stock windscreen out.

You need to transfer the old mounting hardware from the old screen to the new. This is where my problem was. The rubber was old and cracking on the rubber sleeve that held the captive nut and I actually ended up breaking one sleeve. Be careful... mine was brittle and though I tried to be a careful as a I could, mine broke anyway.

Comparison of the 2 screens.

Transfer the rubber sleeves to the new screen. Only the top 2 requires this. You can see the broken sleeve in the second pic.

Insert the new screen and loosely fit the screws on as you position it.

kkim · February 14th, 2009, 02:28 PM

Some shots of the bike before and after installation.

And of course the most important reason for choosing a Zero Gravity windscreen.

Something most of us never considered before, but in these tough economic times, I try to support as many US based companies as possible, if the quality is comparable with their foreign counterparts. In this day and age, it could mean keeping your friends, neighbors or relatives employed. We should all be doing our part, however small, to bring the focus onto helping to revive our economy by making even small changes in our buying habits.

more install pics if you are interested..
http://picasaweb.google.com/kkim993/ZGDB#

noche_caliente · February 14th, 2009, 02:33 PM

You know, I was just coming over to do this with my wind screen.... you just beat me to it!

kkim · February 14th, 2009, 02:34 PM

Well, you would have been first if you didn't spend so much time sitting on the bike with the motor running.

Viper-Byte · February 14th, 2009, 02:35 PM

Wow, I got the Genuine Kawasaki after market screen and I thought that was bigger, yours is huge! What is the wind protection like with that one?

noche_caliente · February 14th, 2009, 02:36 PM

well it must have helped mellow me out, cause I didn't tear the little rubber grommets

besides, it is valentine's day....

kkim · February 14th, 2009, 02:36 PM

Dunno... I literally just got it installed minutes ago.

Viper-Byte · February 14th, 2009, 02:38 PM

Quote:

Originally Posted by noche_caliente

well it must have helped mellow me out, cause I didn't tear the little rubber grommets

besides, it is valentine's day....

What?? that was yesterday!

Quote:

Originally Posted by kkim

Dunno... I literally just got it installed minutes ago.

Well go for a ride then!

CRXTrek · February 14th, 2009, 02:39 PM

Looks good.

I keep alot of spare bolts and wellnuts in the tool box. I wouldn't have gotten my fairing back on with the stock ones. They all tore.

headshrink · February 14th, 2009, 02:44 PM

Ohhhh I thought I had finally decided on the Puig..... but now I really can't decide.

Is that the light smoke?

noche_caliente · February 14th, 2009, 02:47 PM

Bob - I'll do one for Puig in a little bit... stay posted

Sailariel · February 14th, 2009, 02:51 PM

Kelly, That looks really sharp. It looks a lot more aerodynamic than the stock screen. I would guess that in straight line sprints you will notice a considerable improvement in stability. My friend put one on his 600RR Honda and found that to be the case. I plan to get the ZG Touring version. I did check out LaminarLip--also made in the USA, but it was more expensive and seemed to be a bit of a Rube Goldberg.

kkim · February 14th, 2009, 03:01 PM

Quote:

Originally Posted by headshrink

Ohhhh I thought I had finally decided on the Puig..... but now I really can't decide.

Is that the light smoke?

Yes, light smoke. Either will do the job and to me they look almost identical. Puig is a Spanish company.

kkim · February 14th, 2009, 03:09 PM

Quote:

Originally Posted by CRXTrek

I keep alot of spare bolts and wellnuts in the tool box. I wouldn't have gotten my fairing back on with the stock ones. They all tore.

Steve, where did you get the spares? Obviously, I'm going to need some.

CRXTrek · February 14th, 2009, 03:20 PM

I have a few from different places, but here's a link to some good ones

http://www.motosport.com/street/sear...goryName~Sport

komohana · February 14th, 2009, 03:24 PM

new windscreen looks good on there
...and you're a FINE american!

Alex · February 14th, 2009, 06:08 PM

/posted to DIY sticky

Blue Monkey · February 14th, 2009, 07:48 PM

Love the new screen. That is number 2 on my to do list after the seat. I hope to be able to order the seat this week and the screen in a few more weeks when I get birthday money. Almost riding weather here. I saw a few brave riders the other day but it was only 18 degrees out. Thanks for the DIY.

kkim · February 14th, 2009, 07:50 PM

Quote:

Originally Posted by Blue Monkey

...but it was only 18 degrees out.

brrrr...

Sound Wave · February 14th, 2009, 11:43 PM

hey! what gives? i don't have the stickers. what a gyp!! were those in the bag and you stuck them on? or were they already on the windscreen?

mine looks a bit plain. i gotta stick something on mine too.

kelly, the contrasting colors looks great!

kkim · February 15th, 2009, 12:11 AM

stickers were on the windshield when I got it out of the box. You should email them and ask them for some if you want them.

Link them this thread to show them what you are talking about.

thanks for the tip on where to get the ZG. I'd been looking for one for months, but hadn't found a reputable vendor.

HKr1 · February 15th, 2009, 06:54 PM

Looks nice!

Also like this pic, 10 17 on the daytona.....

Its my B-Day LOL

Sailariel · February 15th, 2009, 07:54 PM

Kelly, Went to ZG Website and they make three windscreens for the Ninjette--SR Series, Part#20-281, Double Bubble, Part#16-281, and the Sport Touring, Part#23-281. The Sport Touring is 4.5" taller than the stock Kawa screen ZeroGravity-racing.com/sportbikes/kawasaki. The touring windshield is $89.95. I`ll see if I can get one through Dennis Kirk. They give a 10% discount to AMA members.

minizoom · February 19th, 2009, 11:57 PM

Quote:

Originally Posted by kkim

Steve, where did you get the spares? Obviously, I'm going to need some.

You can also order the well nuts here: http://www.desmoparts.com/ducati/wellnut/wellnut.htm
I just ordered a bunch and it came fast.

Nice write up as usual Kim! I was just trying to decide between the ZG & Puig. I think I'll get the ZG.

camaroz1985 · February 20th, 2009, 08:19 AM

Alex, check out ZG outlet (www.zgoutlet.com). I got the sport touring there for $70 plus $12 shipping.

Here it is on my bike
Link

minizoom · February 20th, 2009, 09:53 AM

Thanks guys for helping me decide! I just ordered the double bubble light smoke. Hopefully it's light enough for the gopro cam to see through.

headshrink · February 21st, 2009, 12:25 AM

After sleeping on it for a week, I just sent in my order for the light smoke too. *shhhh*, don't tell wife.

I had changed my mind to go with the smoother look of the Puig at one point, but when it came down to it I just want to be like Kelly (in the slightly 'slower' red)... so I ordered the Zero Gravity

kkim · February 21st, 2009, 12:42 AM

lol, Bob. In the end, the differences between the screens are not noticeable after awhile. Be proud you're supporting a US company.

I also took the bike out today to test it and it does seem a bit quieter and more subdued when riding. Nothing earth shattering, but there is a slight difference for me. I like it.

Jiu Jitsu Player · March 5th, 2009, 04:22 PM

I've been debating between the Puig and the ZG screens also. Thanks to Kkim's shpeel(sp?) about the economy it looks like I'll be going ZG. Nice work.

kkim · March 5th, 2009, 08:21 PM

headshrink · March 5th, 2009, 11:36 PM

Although the ZG does have a more abrupt transition from bubble #1 to bubble #2, I think it actually looks more natural in person. Some of the photos I have seen online make it look a little more harsh. It does however make the windshield look like it has a "pup tent"... it looks like it stands a little more erect (sorry, I don't know how else to say that...), so the profile of the front end is changes a little more toward a "touring look," without looking like a touring bike or windshield IMN2BHO. I think I just contradicted myself, but it makes sense in my head.

Sound Wave · March 5th, 2009, 11:56 PM

Quote:

Originally Posted by headshrink

I think I just contradicted myself, but it makes sense in my head.

and that is all that matters. LOL

just playing

headshrink · March 5th, 2009, 11:59 PM

Hey Kelly, I got the same color (light smoke), and it looks a lot darker than the photos of yours. Is that an exposure thing, or do the photos accurately represent the colot/tint of yours? I actually really like the way it looks in the pics.... mine is a little darker than I prefer (gonna stick with it though).

Sound Wave · March 6th, 2009, 12:07 AM

the pics he posted are pretty accurate. i have the light smoke as well.

kkim · March 6th, 2009, 12:08 AM

Bob,

Yes, I thought it looked rather dark for a light smoke myself, but if you notice, if the picture has a light or white background, the tint looks light. In real life, it looks pretty much as it does in the photos.

Post some pics of yours after you get it installed.... it would help others with the same colored bikes to make up their own minds.

islanderman7 · March 9th, 2009, 05:12 PM

I decided to go with the dark smoke screen. For those of you who want to know how this looks here are some pics.

Anterior View

Posterior View to see opaqueness.

kylerwhite · March 9th, 2009, 06:16 PM

I have to say the dark smoke looks good!

Kelly have you done any videos with the dash mounted camera with the new screen? or is it to dark?

kkim · March 9th, 2009, 06:20 PM

I've not done any through the DB, but I have seen vids through tinted windshields and if it's a sunny day, it's no problem.

Sound Wave · March 9th, 2009, 08:19 PM

islanderman7, i like how the dark smoke looks like a continuation of the black bike's fairing.

miks · March 9th, 2009, 10:03 PM

The Dark one looks bloody beautiful, and damn thats one messy garage you got there mate.

February 14th, 2009, 03:20 PM	#15
CRXTrek FORMER MOTORCYCLE RIDER Name: Steve Location: On a Trek SU200 or in my CRX Join Date: Dec 2008 Motorcycle(s): Rode an 08 250r then rode an 08 ZX-6R until i totaled it on 7/10/10 Posts: 758	I have a few from different places, but here's a link to some good ones http://www.motosport.com/street/sear...goryName~Sport Last futzed with by CRXTrek; February 14th, 2009 at 03:37 PM. Reason: Brain Fart

February 14th, 2009, 06:08 PM	#17
Alex ninjette.org dude Name: 1 guess :-) Location: SF Bay Area Join Date: Jun 2008 Motorcycle(s): '13 Ninja 300 (white, the fastest color!), '13 R1200RT, '14 CRF250L, '12 TT-R125LE Posts: Too much. Blog Entries: 7	/posted to DIY sticky __________________________________________________ Montgomery Street Motorcycle Club / cal24.com / crf250l.org / ninjette.org ninjette.org Terms of Service Shopping for motorcycle parts or equipment? Come here first. The friendliest Ninja 250R/300/400 forum on the internet! (especially Unregistered)

March 9th, 2009, 05:12 PM	#36
islanderman7 The Sexy Filipino Name: Jordan Location: Bakersfield, Ca Join Date: Dec 2008 Motorcycle(s): Ninja 250R 2008 (da black one) Posts: 312	ZG DB dark smoke I decided to go with the dark smoke screen. For those of you who want to know how this looks here are some pics. Anterior View Posterior View to see opaqueness. __________________________________________________ Area P CF Standard,Airbox Removed,K&N R-0990,Factory Pro Jet Kit 3.0, Zero Gravity DB I'm not riding too fast... I'm flying too low.

March 9th, 2009, 10:03 PM	#40
miks I'm lovin' it. Name: Mike Location: Melb, Australia Join Date: Feb 2009 Motorcycle(s): '09 Black 250R Posts: A lot.	The Dark one looks bloody beautiful, and damn thats one messy garage you got there mate. __________________________________________________ Son: When I grow up I want to ride a motorbike. Father: You can't do both son.

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February 14th, 2009, 02:27 PM	#1
kkim Join Date: Nov 2008 Posts: Too much.	DIY: Zero Gravity Double Bubble After a discussion with Sound Wave, he pointed me in the direction of ZG Outlet to purchase a DB windscreen. Thanks, Gary! I ordered it last Saturday night and it arrived today in the mail. http://www.ninjette.org/forums/showp...0&postcount=39 Open the box, and this is what you get... Instructions on the back of the bag... Okay, lets get busy and install this puppy. Incredibly easy... or so I thought. It's always something, isn't it? More on that later. Begin with removing the 4 screws from around the perimeter of the stock windscreen. They are held on with the same setup as the fairings. A metal screw with a nylon washer to protect the bodywork and a captive nut in a rubber sleeve in back. Here you can see how it is all put together. The other 3 are the same way. carefully slide the stock windscreen out. You need to transfer the old mounting hardware from the old screen to the new. This is where my problem was. The rubber was old and cracking on the rubber sleeve that held the captive nut and I actually ended up breaking one sleeve. Be careful... mine was brittle and though I tried to be a careful as a I could, mine broke anyway. Comparison of the 2 screens. Transfer the rubber sleeves to the new screen. Only the top 2 requires this. You can see the broken sleeve in the second pic. Insert the new screen and loosely fit the screws on as you position it.

February 14th, 2009, 02:28 PM	#2
kkim Join Date: Nov 2008 Posts: Too much.	Some shots of the bike before and after installation. And of course the most important reason for choosing a Zero Gravity windscreen. Something most of us never considered before, but in these tough economic times, I try to support as many US based companies as possible, if the quality is comparable with their foreign counterparts. In this day and age, it could mean keeping your friends, neighbors or relatives employed. We should all be doing our part, however small, to bring the focus onto helping to revive our economy by making even small changes in our buying habits. more install pics if you are interested.. http://picasaweb.google.com/kkim993/ZGDB# Last futzed with by kkim; February 15th, 2009 at 03:01 AM.

February 14th, 2009, 02:33 PM	#3
noche_caliente ninjette.org certified postwhore Name: Kim Location: mundo de ensueño Join Date: Nov 2008 Motorcycle(s): '08 250 Posts: A lot.	You know, I was just coming over to do this with my wind screen.... you just beat me to it!

February 14th, 2009, 02:34 PM	#4
kkim Join Date: Nov 2008 Posts: Too much.	Well, you would have been first if you didn't spend so much time sitting on the bike with the motor running.

February 14th, 2009, 02:35 PM	#5
Viper-Byte ninjette.org sage Name: David Location: Wellington, New Zealand Join Date: Dec 2008 Motorcycle(s): 08 Ninja 250R in Green! (Sold) Now 2011 Triumph Daytona 675 SE Posts: 564	Wow, I got the Genuine Kawasaki after market screen and I thought that was bigger, yours is huge! What is the wind protection like with that one?

February 14th, 2009, 02:36 PM	#6
noche_caliente ninjette.org certified postwhore Name: Kim Location: mundo de ensueño Join Date: Nov 2008 Motorcycle(s): '08 250 Posts: A lot.	well it must have helped mellow me out, cause I didn't tear the little rubber grommets besides, it is valentine's day....

February 14th, 2009, 02:39 PM	#9
CRXTrek FORMER MOTORCYCLE RIDER Name: Steve Location: On a Trek SU200 or in my CRX Join Date: Dec 2008 Motorcycle(s): Rode an 08 250r then rode an 08 ZX-6R until i totaled it on 7/10/10 Posts: 758	Looks good. I keep alot of spare bolts and wellnuts in the tool box. I wouldn't have gotten my fairing back on with the stock ones. They all tore.

February 14th, 2009, 02:44 PM	#10
headshrink ninjette.org certified postwhore Name: Bob Location: CA Join Date: Dec 2008 Motorcycle(s): '08 Ninja 250r, '14 CBR500r Posts: A lot.	Ohhhh I thought I had finally decided on the Puig..... but now I really can't decide. Is that the light smoke?

February 14th, 2009, 02:47 PM	#11
noche_caliente ninjette.org certified postwhore Name: Kim Location: mundo de ensueño Join Date: Nov 2008 Motorcycle(s): '08 250 Posts: A lot.	Bob - I'll do one for Puig in a little bit... stay posted

February 14th, 2009, 02:51 PM	#12
Sailariel ninjette.org certified postwhore Name: Alex Location: Belfast, ME Join Date: Jul 2008 Motorcycle(s): 2010 Honda NT-700-V, formerly, Green 2008 Ninja 250R Posts: A lot.	Kelly, That looks really sharp. It looks a lot more aerodynamic than the stock screen. I would guess that in straight line sprints you will notice a considerable improvement in stability. My friend put one on his 600RR Honda and found that to be the case. I plan to get the ZG Touring version. I did check out LaminarLip--also made in the USA, but it was more expensive and seemed to be a bit of a Rube Goldberg.

February 14th, 2009, 03:24 PM	#16
komohana ninjette.org certified postwhore Name: Steve Location: Kekaha, Kauai HI Join Date: Jan 2009 Motorcycle(s): 05 GSX-R 600 2003 EX250: Woodcraft Bars, Levers, Mirrors, Shim'd Mixture, Synthetic, '08 Rear Shock Posts: A lot.	new windscreen looks good on there ...and you're a FINE american! __________________________________________________ Remember when sex was safe and motorcycles were dangerous?

February 14th, 2009, 07:48 PM	#18
Blue Monkey ninjette.org member Name: Joel Location: Utah Join Date: Jan 2009 Motorcycle(s): 2008 ninja 250 Posts: 95	Love the new screen. That is number 2 on my to do list after the seat. I hope to be able to order the seat this week and the screen in a few more weeks when I get birthday money. Almost riding weather here. I saw a few brave riders the other day but it was only 18 degrees out. Thanks for the DIY.

February 14th, 2009, 11:43 PM	#20
Sound Wave Ramen Rider Name: Gary Location: Honolulu, Hawaii Join Date: Jan 2009 Motorcycle(s): 2015 BMW R1200R, 08 Honda VFR800A (sold), 09 Ninja 250R (sold) Posts: A lot.	hey! what gives? i don't have the stickers. what a gyp!! were those in the bag and you stuck them on? or were they already on the windscreen? mine looks a bit plain. i gotta stick something on mine too. kelly, the contrasting colors looks great!

February 15th, 2009, 12:11 AM	#21
kkim Join Date: Nov 2008 Posts: Too much.	stickers were on the windshield when I got it out of the box. You should email them and ask them for some if you want them. Link them this thread to show them what you are talking about. thanks for the tip on where to get the ZG. I'd been looking for one for months, but hadn't found a reputable vendor.

February 15th, 2009, 07:54 PM	#23
Sailariel ninjette.org certified postwhore Name: Alex Location: Belfast, ME Join Date: Jul 2008 Motorcycle(s): 2010 Honda NT-700-V, formerly, Green 2008 Ninja 250R Posts: A lot.	Kelly, Went to ZG Website and they make three windscreens for the Ninjette--SR Series, Part#20-281, Double Bubble, Part#16-281, and the Sport Touring, Part#23-281. The Sport Touring is 4.5" taller than the stock Kawa screen ZeroGravity-racing.com/sportbikes/kawasaki. The touring windshield is $89.95. I`ll see if I can get one through Dennis Kirk. They give a 10% discount to AMA members.

February 20th, 2009, 08:19 AM	#25
camaroz1985 ninjette.org certified postwhore Name: Ryan Location: Carlisle, PA Join Date: Nov 2008 Motorcycle(s): 2008 WR250R, 2006 Ural Raven (Sold), 2009 Versys Green (Sold), 2008 Ninja 250R Green (Sold) Posts: A lot.	Alex, check out ZG outlet (www.zgoutlet.com). I got the sport touring there for $70 plus $12 shipping. Here it is on my bike Link

February 20th, 2009, 09:53 AM	#26
minizoom ninjette.org member Name: Alvin Location: Yorba Linda CA - SoCal Join Date: Dec 2008 Motorcycle(s): 09 ZX6R, previous bike owned 08 Ninja 250R Blue Posts: 133	Thanks guys for helping me decide! I just ordered the double bubble light smoke. Hopefully it's light enough for the gopro cam to see through.

February 21st, 2009, 12:25 AM	#27
headshrink ninjette.org certified postwhore Name: Bob Location: CA Join Date: Dec 2008 Motorcycle(s): '08 Ninja 250r, '14 CBR500r Posts: A lot.	After sleeping on it for a week, I just sent in my order for the light smoke too. shhhh, don't tell wife. I had changed my mind to go with the smoother look of the Puig at one point, but when it came down to it I just want to be like Kelly (in the slightly 'slower' red)... so I ordered the Zero Gravity

February 21st, 2009, 12:42 AM	#28
kkim Join Date: Nov 2008 Posts: Too much.	lol, Bob. In the end, the differences between the screens are not noticeable after awhile. Be proud you're supporting a US company. I also took the bike out today to test it and it does seem a bit quieter and more subdued when riding. Nothing earth shattering, but there is a slight difference for me. I like it.

March 5th, 2009, 04:22 PM	#29
Jiu Jitsu Player Live 2 Ride Forced 2 Work Name: Chris Location: Guam Join Date: Mar 2009 Motorcycle(s): 2008 RED 250r Posts: 386	I've been debating between the Puig and the ZG screens also. Thanks to Kkim's shpeel(sp?) about the economy it looks like I'll be going ZG. Nice work.

March 5th, 2009, 08:21 PM	#30
kkim Join Date: Nov 2008 Posts: Too much.

March 5th, 2009, 11:36 PM	#31
headshrink ninjette.org certified postwhore Name: Bob Location: CA Join Date: Dec 2008 Motorcycle(s): '08 Ninja 250r, '14 CBR500r Posts: A lot.	Although the ZG does have a more abrupt transition from bubble #1 to bubble #2, I think it actually looks more natural in person. Some of the photos I have seen online make it look a little more harsh. It does however make the windshield look like it has a "pup tent"... it looks like it stands a little more erect (sorry, I don't know how else to say that...), so the profile of the front end is changes a little more toward a "touring look," without looking like a touring bike or windshield IMN2BHO. I think I just contradicted myself, but it makes sense in my head.

March 5th, 2009, 11:59 PM	#33
headshrink ninjette.org certified postwhore Name: Bob Location: CA Join Date: Dec 2008 Motorcycle(s): '08 Ninja 250r, '14 CBR500r Posts: A lot.	Hey Kelly, I got the same color (light smoke), and it looks a lot darker than the photos of yours. Is that an exposure thing, or do the photos accurately represent the colot/tint of yours? I actually really like the way it looks in the pics.... mine is a little darker than I prefer (gonna stick with it though).

March 6th, 2009, 12:07 AM	#34
Sound Wave Ramen Rider Name: Gary Location: Honolulu, Hawaii Join Date: Jan 2009 Motorcycle(s): 2015 BMW R1200R, 08 Honda VFR800A (sold), 09 Ninja 250R (sold) Posts: A lot.	the pics he posted are pretty accurate. i have the light smoke as well.

March 6th, 2009, 12:08 AM	#35
kkim Join Date: Nov 2008 Posts: Too much.	Bob, Yes, I thought it looked rather dark for a light smoke myself, but if you notice, if the picture has a light or white background, the tint looks light. In real life, it looks pretty much as it does in the photos. Post some pics of yours after you get it installed.... it would help others with the same colored bikes to make up their own minds.

March 9th, 2009, 06:16 PM	#37
kylerwhite 2008 Kawasaki Ninja 250R Name: Kyle Location: Victoria, BC Join Date: Jan 2009 Motorcycle(s): 08 Ninja 250R Posts: 43	I have to say the dark smoke looks good! Kelly have you done any videos with the dash mounted camera with the new screen? or is it to dark?

March 9th, 2009, 06:20 PM	#38
kkim Join Date: Nov 2008 Posts: Too much.	I've not done any through the DB, but I have seen vids through tinted windshields and if it's a sunny day, it's no problem.

March 9th, 2009, 08:19 PM	#39
Sound Wave Ramen Rider Name: Gary Location: Honolulu, Hawaii Join Date: Jan 2009 Motorcycle(s): 2015 BMW R1200R, 08 Honda VFR800A (sold), 09 Ninja 250R (sold) Posts: A lot.	islanderman7, i like how the dark smoke looks like a continuation of the black bike's fairing.