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Old August 22nd, 2016, 09:54 AM   #1
Cra1g
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Oil leak AND ticking noise

So there's definitely an oil leak coming from what looks to be the front-left portion of the valve cover gasket. Time for a new gasket? Looks like it should be a cheap and easy fix if that's the case..



Furthermore, I have a slight ticking noise that many people in the past have attributed to loose valves, so it may need an adjustment. I took it into the shop a couple of months ago and they did a valve adjustment, but maybe there are still some that are out of spec?

Here's a video of the ticking noise: https://youtu.be/0c0HCdZ196o
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Old August 22nd, 2016, 10:05 AM   #2
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Did you try tightening the bolts on the valve cover? 87 IN lbs
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Old August 22nd, 2016, 10:11 AM   #3
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Fresh valve cover bolt grommets with a new valve cover gasket will fix you up. Make sure you clean all the goop out of the groove the VC gasket sits in. Adjust your valve per the service manual paying very close attention to the adjuster nut specs.
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Old August 22nd, 2016, 10:51 AM   #4
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Quote:
Originally Posted by hfd1 tuner View Post
Fresh valve cover bolt grommets with a new valve cover gasket will fix you up. Make sure you clean all the goop out of the groove the VC gasket sits in. Adjust your valve per the service manual paying very close attention to the adjuster nut specs.
Do you have part numbers for those grommets? Not quite sure what you're referring to.
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Old August 22nd, 2016, 11:20 AM   #5
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http://www.bikebandit.com/oem-parts/...9183#sch433963

that link should take you right to all of the parts.
#92055 x4
#11009A x2
#11009 X1
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Old August 22nd, 2016, 11:43 AM   #6
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If your ordering new gasket, be sure to get all of them
# 11009, 11009A, and 92055

Nothing is more annoying than forgetting a gasket, and have it leak, don't be cheap, and save yourself a possible headache.

Be careful not to overtighten the valve cover bolts, you could possibly break them, cheap Japanese bolts don't like to be overtightened.

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Old August 22nd, 2016, 11:49 AM   #7
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Quote:
Originally Posted by AwDang View Post
http://www.bikebandit.com/oem-parts/...9183#sch433963

that link should take you right to all of the parts.
#92055 x4
#11009A x2
#11009 X1
Thanks!
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Old August 22nd, 2016, 12:07 PM   #8
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Those are just part numbers for the diagram.

The actual part numbers are as follows,

11009-1575 GASKET X 2
11009-1574 GASKET,CYLINDER HEAD X 1
92055-1225 RING-O,HEAD COVER BOL X 4
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Old August 22nd, 2016, 12:20 PM   #9
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Quote:
Originally Posted by Ghostt View Post
Those are just part numbers for the diagram.

The actual part numbers are as follows,

11009-1575 GASKET X 2
11009-1574 GASKET,CYLINDER HEAD X 1
92055-1225 RING-O,HEAD COVER BOL X 4
Yeah, luckily I figured that out right before I called the local dealer. Haha
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Old August 22nd, 2016, 06:13 PM   #10
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Good deal, it's important to remember NOT to over tighten the bolts.

I personally use a 1/4" drive set on almost the whole bike Less tendencies to over torque/tighten. Add to that I've changed over most of the fasteners to stainless steel allen heads, and some titanium as well, not only for looks, but for a better fastener.

There are a few things I break out the 3/8" but not many.
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Old August 24th, 2016, 06:03 AM   #11
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To get to the valve cover, do you need to remove the two coils? I've already unbolted the entire front engine mount with the radiator and moved it all forward just slightly, but the coils are still kind of in the way.
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Old September 3rd, 2016, 01:47 PM   #12
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So I adjusted the valves, replaced the gasket, and put it all back together. I also cleaned the air filter since the gas tank was already off (the air filter was mounted in sideways. WTF.)

I'm still hearing a ticking noise, though. Also, when I give it throttle, it doesn't respond but then it finally will. Didn't have this problem before. Maybe doing something with the air filter caused it?

https://youtu.be/PzA0ofLD0ro

EDIT: So I took it out for a 15-20 minute ride and it rode pretty well and no longer had unresponsive throttle. Yay.

Last futzed with by Cra1g; September 4th, 2016 at 07:52 AM.
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Old September 4th, 2016, 01:25 PM   #13
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The ticking could be this:

http://faq.ninja250.org/wiki/Cam_cha...sioner_removal

Here's the sound mine was making

https://youtu.be/63BYlPWJqEM
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