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Old September 16th, 2019, 10:20 AM   #1
moviepilot
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Ninja EX250 2006 Cleaning Cam Chain Tensioner Help???

So, I disassembled the Cam Chain Tensioner to clean, and it looks like the small thin spring needs replacing. . .But, when putting the parts back together, I noticed on the Kawasaki parts list that I was missing a part???

It's a small collar, Part 92027-1240. But, I'm not sure where it fits??? I thought that there was just the metal PUSHROD, Small Spring, Large Spring and the (ball bearing retainer)

Does anyone know where this smaller collar fits onto?

If you look at the pdf that I included it shows it as No. 92027.


Any help would be appreciated. . .
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File Type: jpg 2a.jpg (24.4 KB, 2 views)
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File Type: pdf 2006 NINJA® 250R Camshaft(s)_Tensioner.pdf (197.4 KB, 8 views)
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Old September 16th, 2019, 12:12 PM   #2
DannoXYZ
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MOTY - 2018, MOTM - Nov '17
Conical sleeve fits into body of tensioner. It's the part that 'locks' position of plunger as it adjusts. Orientation of sleeve is important as it allows one-way movement.
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Old September 16th, 2019, 12:19 PM   #3
moviepilot
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eesh, . . Okay, so I just put this back together WITHOUT this sleeve!!

Where does this sleeve (collar) fit in, and whats the orientation ??

I'm still not sure where it fits. . .. sorry for being an idiot.
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Old September 17th, 2019, 05:22 AM   #4
moviepilot
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So, how does the Cam-Tensioner fo back together?

'Conical Sleeve' or (collar) slide down the Pushrod ontop of the BIG spring-- then the Ballbearing retainer??

Thanks, Ray-
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Old September 17th, 2019, 10:47 AM   #5
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MOTY - 2018, MOTM - Nov '17
Quote:
Originally Posted by moviepilot View Post
So, how does the Cam-Tensioner fo back together?

'Conical Sleeve' or (collar) slide down the Pushrod ontop of the BIG spring-- then the Ballbearing retainer??

Thanks, Ray-
Go in order of diagram you shown.
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Old September 17th, 2019, 10:47 AM   #6
moviepilot
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Okidoke! will do! Thanks so much!!!
Ray-
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Old September 17th, 2019, 10:50 AM   #7
moviepilot
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Does it matter if the Dark Gray rim of the 'Conical Sleeve' is on the bottom or Top??
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Old September 18th, 2019, 03:02 AM   #8
DannoXYZ
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MOTY - 2018, MOTM - Nov '17
Yes, test assembling it without springs and try pushing back & forth on plunger. You'll find that it moves in one direction only. And that direction is dictated by sleeve. Orient it so plunger only moves towards engine.
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Old September 20th, 2019, 05:40 AM   #9
moviepilot
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I gotcha, . . !
Thanks again for all the hel
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