ninjette.org

Go Back   ninjette.org > 2008 - 2012 Ninja 250R > 2008 - 2012 Ninja 250R Tech Talk

Reply
 
Thread Tools
Old May 6th, 2017, 08:05 PM   #1
Twisthem488
ninjette.org member
 
Twisthem488's Avatar
 
Name: Joe
Location: KS
Join Date: Jun 2011

Motorcycle(s): 2009 Ninjette

Posts: 58
Changing fork seals, but there's trouble in paradise t

My left fork has been leaking for ages. I bought the replacement parts, but lacked the tools and guts for a while now. Well, things are looking up and I've finally begun. I took my time, as I tend to do, and between two and 8 I slowly got the bike apart and forks removed and disassembled. Everything went pretty smoothly, until I pulled out the very last piece. On the "cap" at the base of the damper rod there are 4 gouge marks; two on the top and two on the bottom. I don't see how anything could have caused that while its installed. The d I don't see anything else that looks out of the ordinary or that would have put pressure on those areas.

Is is something to be concerned about and replaced, or is this just a blemish that doesn't matter?

Also, THANK YOU to everyone here who has helped along the way with any of my maintenance and projects. I appreciate you all!
Twisthem488 is offline   Reply With Quote




Old May 6th, 2017, 09:19 PM   #2
Triple Jim
Guy Who Enjoys Riding
 
Triple Jim's Avatar
 
Name: Jim
Location: North Carolina
Join Date: Jul 2016

Motorcycle(s): Ninja 250

Posts: A lot.
MOTM - Oct '18, Aug '17, Aug '16
My guess would be a previous hammer and chisel mechanic caused the marks. I'd probably file any raised areas flush and reassemble.
Triple Jim is offline   Reply With Quote


Old May 7th, 2017, 07:55 AM   #3
Dave Wolfe
CCS Amateur #501
 
Dave Wolfe's Avatar
 
Name: Dave
Location: Iowa
Join Date: Jun 2015

Motorcycle(s): '09 250 SE 'Booger'

Posts: 406
Agree nottin to worry about. Those parts get flopped around a bit on assembly trying to get everything aligned. File anything that sticks out and carry on. That part doesnt slide or seal anything so it doesnt need to be perfect.
Dave Wolfe is offline   Reply With Quote


Old May 7th, 2017, 03:52 PM   #4
Twisthem488
ninjette.org member
 
Twisthem488's Avatar
 
Name: Joe
Location: KS
Join Date: Jun 2011

Motorcycle(s): 2009 Ninjette

Posts: 58
Thanks guys. I've gone ahead and done most of the reassembly, but now I think I might have another issue. I put some blue "removable with handtools" loctite on the drain bolt and got it hand tight. I went ahead and put everything back together, including the spring and spacer in order to torque it. The problem I'm having now, is that the damper rod and spring just spin along with the bolt. I can't torque it to specs, and I cant loosen it, even with a drill. I can try to get a hold of an impact wrench and see if that will knock it loose. I hate to not finish it today, but I wan't to make sure I do it all correctly. I had a couple of hours running chores between getting the bolt finger tight and trying to torque it now, which in hindsight was pretty stupid. Any tips?

EDIT

I know understand the magic of impact wrenches. I am now and advocate for them. Go buy an impact wrench. An impact wrench will make you happy.

Last futzed with by Twisthem488; May 8th, 2017 at 04:26 PM.
Twisthem488 is offline   Reply With Quote


Reply




Similar Threads
Thread Thread Starter Forum Replies Last Post
DIY- Replace fork seals, dust seals and fork oil shortstuff 2008 - 2012 Ninja 250R Tech Talk 212 November 6th, 2023 10:53 AM
Pre Gen Fork Seals?? Dsheumaker 2008 - 2012 Ninja 250R Tech Talk 3 March 27th, 2015 04:59 PM
[motorcyclistonline] - Leaking Fork Seals | FAQs Ninjette Newsbot Motorcycling News 0 September 22nd, 2014 07:10 PM
Fork / dust seals from EX500 D Graugaard 2008 - 2012 Ninja 250R Tech Talk 2 February 4th, 2013 10:33 AM
Fork Seals for 2009 Ninja 250R slowninja 2008 - 2012 Ninja 250R Tech Talk 3 November 8th, 2012 01:05 PM


Thread Tools

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


Motorcycle Safety Foundation

All times are GMT -7. The time now is 02:48 AM.


Website uptime monitoring Host-tracker.com
Powered by vBulletin®
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
User Alert System provided by Advanced User Tagging (Lite) - vBulletin Mods & Addons Copyright © 2024 DragonByte Technologies Ltd.
Except where otherwise noted, all site contents are © Copyright 2022 ninjette.org, All rights reserved.