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Old September 6th, 2023, 08:13 PM   #1
MartynNZ
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Black Ignitor Wiring

Hi Team
Have a 2006 Ninja 250 that we have put into a off road go cart. It has a black ignitor with only one plug going into it, all the wiring diagrams have 2 plugs, anyone know where I can get a wiring diagram with a one plug ignitor?

The engine is a EX250J, VIN JKAFXMJ199DA21559 If this helps
Thanks

Now to solve the final mystery as it has spark but wont start
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Old September 6th, 2023, 09:39 PM   #2
DannoXYZ
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EX250J is 2008+ new-gen model with single-plug ignitor. VIN comes back as 2009 model made in Thailand.

As test, squirt about 2-3cc petrol into airbox. Wait 15-sec, then start engine. Does it run?

Here's new-gen wiring diagram. I fixed couple errors, unbent many traces, formatted to fit on single sheet for easy printing.

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Old September 10th, 2023, 09:30 PM   #3
MartynNZ
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Thanks Danno

I have it in with an electrical Sparky so will give him this info and fingers crossed, its been a bit of a challenge so thanks heaps
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Old September 17th, 2023, 06:59 PM   #4
MartynNZ
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The Sparky was saying he can’t get a spark, we are trying to work out if it is the wiring or if the Ignitor is faulty, and being only 1 single plug he has found it hard to find a wiring loom for this...
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Old September 17th, 2023, 10:09 PM   #5
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Make sure you are using complete OEM factory wiring harness and all switches and accessories hooked up and ENGINE RUNS, before trying to simplify. Including factory ignition switch. It has anti-tamper, anti-theft circuitry to prevent bypassing ignition switch with hot-wiring. ECU knows when ignition-switch hasn't been turned by proper matching key.
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Old November 2nd, 2023, 07:01 PM   #6
MartynNZ
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We are still having troubles sorting the electrical system on our Ninja engine.
The Sparky is having a challenge with the wiring diagram and can’t find where Grey and Green/black wires go from the igniter. He assures me he has bypassed the anti-theft part of the wiring. As you can see it has been some time to try to get this to go .
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