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Old January 28th, 2018, 06:07 AM   #321
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oh man, you should have reminded me you were having possible radiator issues... I had a newgen radiator that I could have sent to you for free from when I was doing my engine swap!

Sorry about forgetting about your project here, Rebecca...
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Old January 28th, 2018, 01:50 PM   #322
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Quote:
Originally Posted by Ram Jet View Post
Someone may have used some of that radiator stop leak crap in the cooling system before ?

Bill
Nope, I bought the bike brand new. Never had radiator problems before.
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Old January 28th, 2018, 02:04 PM   #323
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Huh! Wonder what was in it, and how it got there.
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Old January 28th, 2018, 02:08 PM   #324
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I've seen globs of gloggy goop in cooling systems before, even without stop-leak. My Plymouth Voyager's heater quit working, and when I reverse flushed that line a bunch of grey glop came out.
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Old January 28th, 2018, 06:13 PM   #325
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Originally Posted by choneofakind View Post
oh man, you should have reminded me you were having possible radiator issues... I had a newgen radiator that I could have sent to you for free from when I was doing my engine swap!

Sorry about forgetting about your project here, Rebecca...
But that would have required me to do more actual work on the bike
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Old January 29th, 2018, 09:23 AM   #326
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Nope, I bought the bike brand new. Never had radiator problems before.
Did some tap-water or non-distilled water find its way in somehow?

What coolant did you use? The Dexcool stuff will coagulate into jello with just air in system. GM faced couple $100-million+ in lawsuits over that stuff.
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Old January 29th, 2018, 09:58 AM   #327
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Quote:
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Did some tap-water or non-distilled water find its way in somehow?

What coolant did you use? The Dexcool stuff will coagulate into jello with just air in system. GM faced couple $100-million+ in lawsuits over that stuff.
Put engine ice in early on and used it since. Replaced a few times since I've had it. Flushed with distilled water previously. Dealing with the grey goo recently made me give up on the distilled cuz I needed way too much water to flush it out.
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Old January 29th, 2018, 03:59 PM   #328
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Did some tap-water or non-distilled water find its way in somehow?

What coolant did you use? The Dexcool stuff will coagulate into jello with just air in system. GM faced couple $100-million+ in lawsuits over that stuff.
I made the mistake of selecting Dexcool last spring. I haven't decided whether to change my coolant every season until it's gone ofrsimply flush my entire system this spring and install a different coolant. I'll probably do the later.

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Old January 29th, 2018, 06:55 PM   #329
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I made the mistake of selecting Dexcool last spring. I haven't decided whether to change my coolant every season until it's gone ofrsimply flush my entire system this spring and install a different coolant. I'll probably do the later.

Bill
If you change, flush thoroughly. The interaction doesn't play nice, from what I read.
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Old January 29th, 2018, 07:09 PM   #330
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If you change, flush thoroughly. The interaction doesn't play nice, from what I read.
Thanks Chris, I read that before. The coolant that originally came out (O.E.M.) was clear clean with no sediment. I doubt that in 10 months too much has gone wrong. I do plan to flush a few times with distilled water though.

Thanks again,

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Old February 10th, 2018, 09:20 AM   #331
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Due to sudden loss of most of the plastics and lack of desire to replace them yet again, I guess I'm gonna go the naked rat bike route
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Old February 11th, 2018, 08:34 AM   #332
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Sudden loss of plastic...? That totally should be how we explain that from here on out. Rapid weight savings!!
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Old February 11th, 2018, 04:11 PM   #333
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Quote:
Originally Posted by choneofakind View Post
Sudden loss of plastic...? That totally should be how we explain that from here on out. Rapid weight savings!!
It's not a creative as Tesla's "rapid unscheduled disassembly" but it still works
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Old August 22nd, 2018, 08:25 PM   #334
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Bike now has a salvage title and here I am trying to polish the turd. Dat new Ohlins front suspension

Also I painted the coolant overflow bottle so it sticks out less on my now completely naked bike. It's more naked than the street triple...
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Old August 23rd, 2018, 06:32 AM   #335
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Nice job on the overflow bottle - much better!
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Old August 31st, 2018, 02:05 PM   #336
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Tl;dr: oh hey I have cool new turn signals that don't mount on the side fairings.

Since I no longer have most of the fairings on my bike, I had to come up with a way to mount front turn signals. My first idea was using the ZX-10R mirrors with the built-in turn signals since they are a direct fit and the connectors are the same. However I discovered that the mirror placement ended up being pretty terrible.

I swapped back to the stock mirrors and briefly turned my running lights into turn signals. I just replaced the connectors on them to for the turn signal connectors and swapped to amber bulbs. It worked but they weren't really that bright.

I just got the Motogadget m-blaze pin turn signals. Since I have exposed holes where fairings used to mount, I found a convenient set next to the headlights to pop them in. They are super small and super bright. The light is on the end of an M8 bolt with the wires coming out of the end of the bolt. A nut has to slide over the wires to secure the turn signal. They are annoying to put on and take off though since I insist on using OEM connectors; the connector doesn't fit through the necessary nut so I have to remove the pins from the connector.

I might drill a hole directly into the frame right below where I currently have the signals mounted since the plastic feels less secure and I might be removing more plastic anyway.
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Old November 26th, 2019, 05:15 PM   #337
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Nice work
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Old April 18th, 2020, 12:55 AM   #338
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Making some major changes to the Ninja 300. Replacing the clipons with full handlebars and swapping to a standard headlight bucket with an adaptive headlight. So far I've drilled out existing holes in the top triple clamp to mount the handlebars. Realized I now need longer throttle cables which will likely need to be a custom order. Idk how I'm gonna remount the stuff that was on the front plastics or fairing stay yet.
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Old May 14th, 2020, 05:13 AM   #339
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Made some brackets for the gauges using aluminum stock from the hardware store
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Old June 23rd, 2020, 08:29 AM   #340
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Slow progress on this cuz I've been busy and I keep needing to order parts.

Painted the frame. I didn't strip the frame so not a perfect paint job but it looks good enough. Needed to bring some green back since the only original green parts left now are the front fender and gas tank.
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Old June 23rd, 2020, 12:07 PM   #341
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Cool! very nice!
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Old July 20th, 2020, 08:04 PM   #342
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Finally got all the cables I needed and put everything on the controls together, minus one mirror. Custom length throttle cables from motion pro were almost the cost of a throttle kit so **** it, I got the throttle kit. Takes up less room on the handlebars anyway. Also needed a longer clutch cable.

Painted the steering stem bolt too cuz I had extra paint from painting the frame anyway so why not.

Made a bracket to remount the R/R on an existing bolt hole on the frame.

Still need to make mounting points for the front turn signals. I could just buy different headlight brackets that include a turn signal mounting point but I don't really feel like spending that much more on my pile of junk lol.

Kind of want to get a smaller left hand controls housing so I have room for a separate mirror mount. Not sure I like the angle the mirror gets forced into when I have the clutch lever at an appropriate position.

Also have an idea to mount a button to open the garage door that would be powered only when the bike is on.
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Old July 21st, 2020, 09:18 PM   #343
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You can attach some corner brackets to headlight mounting bolt. That’ll give you something to attach turn-signals to.

https://www.lowes.com/pd/National-Ha...ace/1000226477

Maybe find an L-shaped one so you can space turn signals as far out as you want.
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Old July 23rd, 2020, 05:28 AM   #344
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Quote:
Originally Posted by DannoXYZ View Post
You can attach some corner brackets to headlight mounting bolt. That’ll give you something to attach turn-signals to.

https://www.lowes.com/pd/National-Ha...ace/1000226477

Maybe find an L-shaped one so you can space turn signals as far out as you want.
I already have an idea in mind. I have some thick black marine plastic that I can use to fill in the empty space on the headlight brackets and create a mounting point.
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Old July 23rd, 2020, 09:08 AM   #345
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I already have an idea in mind. I have some thick black marine plastic that I can use to fill in the empty space on the headlight brackets and create a mounting point.
Awesome! Can't wait to see how it turns out. This is pretty cool project coming from trashed plastics!
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Old August 1st, 2020, 04:29 PM   #346
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I decided to drill a hole directly into the headlight bracket to mount turn signals. And go figure, the turn signal that isn't scratched up from my bike getting knocked over is the one that works I guess I need new turn signals again since there's nothing that can be done with an LED gone bad.

Oh and I replaced the stock coolant overflow tank with a motion pro one.
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Old August 10th, 2020, 01:15 AM   #347
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Finally took the bike out. It hadn't seen the road in 5 months
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Old September 24th, 2020, 12:12 AM   #348
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Wow apparently I've run this thing long enough for the OEM turn signal flasher to die. It went from slow, erratic blinking to no lights and a continuous buzzing from the flasher. Now I'm wondering if my last turn signals are actually still functional and it was just the flasher. Anyway, got an electronic flasher that slides onto the OEM location. Very strange not hearing the clicks and whirs of a mechanical flasher anymore.
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Old September 24th, 2020, 06:56 AM   #349
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Ahh... so peaceful!

Flasher relay on my pre-gen would buzz and click and stick on for 1/2 of my commute on cold days. Finally got around to replacing it and that was such relief!
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Old November 24th, 2020, 03:59 AM   #350
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Finally took the bike out. It hadn't seen the road in 5 months
Yooooo lookin good!!!
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Old February 25th, 2022, 10:35 PM   #351
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I realized I didn't mention my adventures with a theft attempt last summer! Parked in Oakland for literally only just 2-3 hours directly outside the building I was in and came back out to find that someone had clearly tried to steal my bike via brute forcing the ignition. The backside was cracked but not broken through. The top part was damaged enough that I could no longer stick a key in to disengage the steering lock to tow it myself. Oh and they dented the top of my headlight for some reason???

I bought a complete used key set off ebay and got to work trying to figure out how to replace everything. Couldn't remove the top triple tree with the steering lock still in place and couldn't make a proper attempt to drill out the ignition module with it still on the bike cuz drilling upside down in a cramped spot isn't great. I ended up just obliterating the ignition so that the internal parts fell out and disengaged the steering lock.

Now the security screws... I tried drilling them out but damn that metal is hard and I gave up on that. I needed to use my bike immediately though so in the meantime, I essentially figured out how to hotwire my bike and then threw on a secondary kill-switch hidden elsewhere on the bike. I won't go into wiring details publicly because I don't want to make things easier for lurking thieves but I will say that Kawi's ignition design is so simple yet genius for preventing petty thieves from easily hotwiring the bike without knowledge of the design. It certainly frustrated me to hell when I could get the display to turn on but the bike just wouldn't start lol.

Anyway, I got my mechanic to drill out the security screws for me and then installing and connecting the new ignition was simple. I certainly learned some new things from this experience but l hope to never have to do this again.

Kinda sad that my little Ninja doesn't get much use nowadays since the NC700X has taken over primary commuting duties.
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