confused on part number for headlight relay

walty87 · June 14th, 2013, 09:40 PM

cant figure out if i'm looking at the right thing, and I don't want to accidentally order the wrong part again

do I want:

27002A
RELAY-ASSY
27002-1091

or

27002
RELAY-ASSY
27002-1086

i'm thinking the 27002a is the actual relay and 27002 is just the black rubber piece? idk.

help!

Thanks :]

Asspire · June 14th, 2013, 10:15 PM

27002

edit: or a SPST relay would work if you need it asap

walty87 · June 14th, 2013, 11:12 PM

Quote:

Originally Posted by Asspire

27002

edit: or a SPST relay would work if you need it asap

yay the $40 dollar one! haha. thanks man.

spst relay could be bought at radio shack? then what wires would connect to it? all the wires that are going into the headlight relay?

Motofool · June 15th, 2013, 05:54 AM

Quote:

Originally Posted by Asspire

27002

edit: or a SPST relay would work if you need it asap

Would this one work?

http://www.autozone.com/autozone/acc...er=203873_0_0_

Would any SPST NO (Normally Open) automotive relay rated 12 volts / 10 or more Amps work as a substitute?

If so, the grey wire goes to post 30, the blue-yellow wire goes to post 87.

The yellow-red and the red wires connect to post 85 and 86 indistinctly.

http://www.the12volt.com/relays/relays.asp

DaBlue1 · June 15th, 2013, 07:20 AM

Quote:

Originally Posted by walty87

cant figure out if i'm looking at the right thing, and I don't want to accidentally order the wrong part again

do I want:

27002A
RELAY-ASSY
27002-1091

or

27002
RELAY-ASSY
27002-1086

i'm thinking the 27002a is the actual relay and 27002 is just the black rubber piece? idk.

help!

Thanks :]

RELAY-ASSY 27002-1086

Check this out. http://www.suncoastcyclesports.com/s...nja-250/Detail

walty87 · June 15th, 2013, 07:41 AM

Quote:

Originally Posted by Motofool

Would this one work?

http://www.autozone.com/autozone/acc...er=203873_0_0_

Would any SPST NO (Normally Open) automotive relay rated 12 volts / 10 or more Amps work as a substitute?

If so, the grey wire goes to post 30, the blue-yellow wire goes to post 87.

The yellow-red and the red wires connect to post 85 and 86 indistinctly.

http://www.the12volt.com/relays/relays.asp

I'm no expert but I can't think of reason why it wouldn't. I'm going to try it maybe, unless someone else chimes in!?

Quote:

Originally Posted by DaBlue1

RELAY-ASSY 27002-1086

Check this out. http://www.suncoastcyclesports.com/s...nja-250/Detail

Will order. Used shouldn't matter right?

DaBlue1 · June 15th, 2013, 07:46 AM

Quote:

Originally Posted by walty87

.....Will order. Used shouldn't matter right?

Ask about their return policy. A new one from Kawi is only a few dollars more.

Asspire · June 15th, 2013, 04:18 PM

just get new, you don't wanna go thru this twice (or you do, I never like use parts).

the one motofool posted would work, generally most automotive relays are rated at 40 amps, which is enough for what you want to do.

I'm actually on my forth relay for my horn and fog lights, the vibration of these bikes just kill them. make sure you reuse that rubber sleeve if you can.

walty87 · June 17th, 2013, 10:27 AM

Does the one from autozone have to be 40 amps!? Found one that 30 amp 12 volts and has 6 pins. Would that work

Motofool · June 17th, 2013, 10:32 AM

30 A will be fine, your lights use about 5 A.

That sixth pin is not necessary and likely will interfere with the plastic female plug in your bike.

walty87 · June 17th, 2013, 10:35 AM

I can break off the 6th pin then right

Motofool · June 17th, 2013, 10:42 AM

Yes, you could.

walty87 · June 18th, 2013, 09:24 AM

so the relay i got from the auto parts store doesn't fit on the female housing.

Any way to get those wires out of the female housing? i really don't want to break it apart..

Motofool · June 18th, 2013, 09:54 AM

The female housings normally have a little lip or hook that allows the the tabs get in but not come out.
Using a small flat screwdriver, sometimes I have been able to press that little lip to hook down to liberate a tab while pulling the wire out.
A third hand is helpful.

How the towing of the bike went?

walty87 · June 18th, 2013, 10:03 AM

Quote:

Originally Posted by Motofool

The female housings normally have a little lip or hook that allows the the tabs get in but not come out.
Using a small flat screwdriver, sometimes I have been able to press that little lip to hook down to liberate a tab while pulling the wire out.
A third hand is helpful.

How the towing of the bike went?

Was a piece of cake. Had my girl bring my truck, ramp and straps. Got honked and yelled by idiots while chilling on the side of the highway while waiting. Had a guy w/ a brand new cbr 500 in the back of his lifted 4x4 truck stop and ask if I was alright. Also had a highway patrol check on me and asked if I felt safe lol. It was a boring wait, but I had this forum going on my iphone so all was good

I've been trying to get the damn tabs out with a screw driver for hours now. I cannot do it! Maybe I need a smaller screw driver

June 15th, 2013, 04:18 PM	#8
Asspire Fix It Till Ya Break It Name: Asspyre Location: T.Dot Join Date: Oct 2011 Motorcycle(s): 08 250RRrrrr Posts: 623	just get new, you don't wanna go thru this twice (or you do, I never like use parts). the one motofool posted would work, generally most automotive relays are rated at 40 amps, which is enough for what you want to do. I'm actually on my forth relay for my horn and fog lights, the vibration of these bikes just kill them. make sure you reuse that rubber sleeve if you can.
	1 out of 1 members found this post helpful.

June 17th, 2013, 10:32 AM	#10
Motofool Daily Ninjette rider Name: Hernan Location: Florida Join Date: Mar 2011 Motorcycle(s): 2007 Ninja 250 Posts: A lot. MOTY - 2016, MOTM - Dec '12, Jan '14, Jan '15, May '16	30 A will be fine, your lights use about 5 A. That sixth pin is not necessary and likely will interfere with the plastic female plug in your bike. __________________________________________________ *Motofool* *.................................Never ride faster than your guardian angel can fly* "Mankind is composed of two sorts of men — those who love and create, and those who hate and destroy. Love is the bond between men, the way to teach and the center of the world." - José Martí

June 17th, 2013, 10:42 AM	#12
Motofool Daily Ninjette rider Name: Hernan Location: Florida Join Date: Mar 2011 Motorcycle(s): 2007 Ninja 250 Posts: A lot. MOTY - 2016, MOTM - Dec '12, Jan '14, Jan '15, May '16	Yes, you could. __________________________________________________ *Motofool* *.................................Never ride faster than your guardian angel can fly* "Mankind is composed of two sorts of men — those who love and create, and those who hate and destroy. Love is the bond between men, the way to teach and the center of the world." - José Martí

June 18th, 2013, 09:54 AM	#14
Motofool Daily Ninjette rider Name: Hernan Location: Florida Join Date: Mar 2011 Motorcycle(s): 2007 Ninja 250 Posts: A lot. MOTY - 2016, MOTM - Dec '12, Jan '14, Jan '15, May '16	The female housings normally have a little lip or hook that allows the the tabs get in but not come out. Using a small flat screwdriver, sometimes I have been able to press that little lip to hook down to liberate a tab while pulling the wire out. A third hand is helpful. How the towing of the bike went? __________________________________________________ *Motofool* *.................................Never ride faster than your guardian angel can fly* "Mankind is composed of two sorts of men — those who love and create, and those who hate and destroy. Love is the bond between men, the way to teach and the center of the world." - José Martí

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June 14th, 2013, 10:15 PM	#2
Asspire Fix It Till Ya Break It Name: Asspyre Location: T.Dot Join Date: Oct 2011 Motorcycle(s): 08 250RRrrrr Posts: 623	27002 edit: or a SPST relay would work if you need it asap

June 17th, 2013, 10:27 AM	#9
walty87 ninjette.org guru Name: andrew Location: oakdale california Join Date: Nov 2011 Motorcycle(s): 2012 ninja 250 Posts: 296	Does the one from autozone have to be 40 amps!? Found one that 30 amp 12 volts and has 6 pins. Would that work

June 17th, 2013, 10:35 AM	#11
walty87 ninjette.org guru Name: andrew Location: oakdale california Join Date: Nov 2011 Motorcycle(s): 2012 ninja 250 Posts: 296	I can break off the 6th pin then right

June 18th, 2013, 09:24 AM	#13
walty87 ninjette.org guru Name: andrew Location: oakdale california Join Date: Nov 2011 Motorcycle(s): 2012 ninja 250 Posts: 296	so the relay i got from the auto parts store doesn't fit on the female housing. Any way to get those wires out of the female housing? i really don't want to break it apart..