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Old October 1st, 2019, 11:51 AM   #41
Zolland
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@Triple Jim @DannoXYZ I think I have all of the grommets!

Also, just wanted to ask this real quick.
I lost a fair bit of oil. Is there any way to change this oil without taking off the valve cover? If not should I just change/top off this oil now so I don't have to take everything off for a third time soon?

I have everything off and access to the valve cover right now. I just want to see if I should go get oil before closing everything off tonight.
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Old October 1st, 2019, 12:57 PM   #42
Triple Jim
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Changing the oil doesn't involve the valve cover.

https://faq.ninja250.org/wiki/Engine_Oil
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Old October 1st, 2019, 01:58 PM   #43
Zolland
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Quote:
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Changing the oil doesn't involve the valve cover.

https://faq.ninja250.org/wiki/Engine_Oil
Is that the same oil that is in the top end with the valves? If so how does it get up there?
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Old October 1st, 2019, 02:21 PM   #44
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Yes, same oil. The engine's oil pump gets it there.
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Old October 1st, 2019, 03:00 PM   #45
Zolland
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Wow, had no idea! In my defense this is my first time working on a 4 stroke haha
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Old October 1st, 2019, 03:39 PM   #46
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Wow, had no idea! In my defense this is my first time working on a 4 stroke haha
Yes, 4-strokes are evil. I've had this most of my life.
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Old October 1st, 2019, 03:54 PM   #47
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Last time I adjusted my pregen valves I found that is was necessary to tighten the four bolts right the way down using the old gasket to stop minor oil leaks. But I am guessing that you might not have it seated correctly as it really shouldn’t leak much even if slightly loose
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Old October 2nd, 2019, 10:35 AM   #48
Zolland
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@Triple Jim Wow that thing looks sweet! What is it?
@59096 haha yup, what I said below describes me making the same mistake

And to give everyone a final update, I'm pretty sure I've FINALLY finished the valve adjustment. The manual calls for something like 87in/lbs of torque, but the wiki says this can be achieved by hand tightening then one more 1/8th of a turn... this is SUPER wrong haha

I used my torque wrench and now everything is working, mind the other small issues I brought up earlier but I think those can use their own threads to keep things separate.

Thank you to everyone that helped me through this long process! I learned a lot from yall and I'm sure I'll keep learning more
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Old October 2nd, 2019, 10:40 AM   #49
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@Triple Jim Wow that thing looks sweet! What is it?
Thanks. It's a 1972 Kawasaki H2 (750)
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