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Old April 4th, 2021, 04:16 PM   #121
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righteous
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Old April 7th, 2021, 05:27 PM   #122
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MOTM - Nov '18, Mar '17
This 250 refurb completed today, can't do any better than these, note EX500 rail filter plugged in. Tighter, it has more of a tendency to stay put. Found the 250 filter on these displaced and wedged up inside the fuel line an inch or so.
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Old April 8th, 2021, 02:01 AM   #123
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I recommend your work always!
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Old April 8th, 2021, 09:02 PM   #124
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xp that was my filter down inside that line. I have no idea how the motorcycle even ran!
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Old April 9th, 2021, 05:13 AM   #125
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MOTM - Nov '18, Mar '17
Haha, I had no idea that was you responding in the thread here, JT!

If it ran (at all) before, it should run awesome now. We shall see.
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Old April 9th, 2021, 05:16 AM   #126
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MOTM - Nov '18, Mar '17
note kink in the vent line i referred to, textbook otherwise.
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Old April 13th, 2021, 12:16 PM   #127
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MOTM - Nov '18, Mar '17
EX500 carbset refurbed today, these for sale, my property
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Old April 16th, 2021, 10:28 AM   #128
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^ SOLD ^

with yet another 500 set in the works, again my property, will be for sale
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Old April 22nd, 2021, 05:34 PM   #129
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MOTM - Nov '18, Mar '17
today, knocked off a set of ZR750 Kaw carbs, Keihins reminiscent of 2# linked EX250 sets.
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Old April 23rd, 2021, 12:04 PM   #130
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MOTM - Nov '18, Mar '17
back to EX500's today
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Old April 25th, 2021, 12:16 PM   #131
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MOTM - Nov '18, Mar '17
Echo blower and Craftsman weed whacker both got running today, both needing carb work....belonging to my (lucky) next door neighbor. Ditto on his pressure washer just a couple weeks ago.
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Old April 26th, 2021, 05:54 PM   #132
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MOTM - Nov '18, Mar '17
back to a 250 carbset today
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Old May 6th, 2021, 03:10 PM   #133
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MOTM - Nov '18, Mar '17
received at 10am, refurbed and shipped back out by 4:30 today. Not too shabby if i don't say so myself. Now bolt on runners, problems included missing pilot screw orings and a frozen in place decel valve diaphragm.
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Old May 6th, 2021, 07:51 PM   #134
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Old May 8th, 2021, 11:38 AM   #135
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MOTM - Nov '18, Mar '17
finished another set of 500's today which underwent quite a transition. Both pilot jets and emulsion tubes were clogged, badly varnished.
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Old May 9th, 2021, 06:51 AM   #136
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been advised of Mikuni/Ducati carbs incoming
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Old May 15th, 2021, 06:22 PM   #137
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MOTM - Nov '18, Mar '17
especially nasty Ducati/Mikuni's still in process. A couple before/after shots. To update when done tomorrow.
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Old May 16th, 2021, 03:56 PM   #138
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MOTM - Nov '18, Mar '17
all done, 1 more before/after shot
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Old May 19th, 2021, 07:24 PM   #139
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MOTM - Nov '18, Mar '17
a nasty set of EX500 carbs here for normal refurb. Final pics tomorrow. Lets see if we can wake these up a bit.
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Old May 20th, 2021, 11:24 AM   #140
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MOTM - Nov '18, Mar '17
yup, now awoken to bolt on runners.
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Old June 7th, 2021, 07:35 AM   #141
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MOTM - Nov '18, Mar '17
Today 3 items incoming from landscaper to me.

The first, a non-starting Craftsman pressure washer already done. Required a carb pull/clean (NO parts). New fangled carb featuring plastic body/internals......now starts 1st pull , goes into reliable steady idle.
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Old June 11th, 2021, 06:15 PM   #142
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MOTM - Nov '18, Mar '17
Vulcan 500 carbset refurbed today, using a new general cleaner. Worked out well, restored brass tuning components like new, carb bodies greatly improved over what was received.
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File Type: jpg mcrist3.jpg (95.0 KB, 5 views)
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Old June 19th, 2021, 01:49 PM   #143
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MOTM - Nov '18, Mar '17
These 2 fitties came out no less than spectacular today. Using a newfound cleaner...as clean inside as outside. Wet tested, fuel levels tweaked, ALL circuits confirmed clear...these'll bolt on and GO (the general idea)
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File Type: jpg spence3.jpg (106.5 KB, 2 views)
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Old June 20th, 2021, 05:09 PM   #144
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MOTM - Nov '18, Mar '17
Knocked these 500's off today, will be fine runners. Note restored to like-new factory supplied brass tuning components.

nat2.jpg

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Old June 25th, 2021, 09:36 AM   #145
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MOTM - Nov '18, Mar '17
Today a set of 4 banger Keihin FCR39 for Honda CB900RR on the bench. A ton of parts, better pics to follow. So far, findings include 3 of 4 pilot jets totally clogged. Further advised bike has sat for 7 years.
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Old July 6th, 2021, 12:45 PM   #146
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MOTM - Nov '18, Mar '17
the FCR's await seals. In the meantime........
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Old July 7th, 2021, 09:02 AM   #147
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MOTM - Nov '18, Mar '17
Oh oh, torn diaphragm on 250 set i'm currently doing.
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Old July 7th, 2021, 04:08 PM   #148
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MOTM - Nov '18, Mar '17
new diaphragms installed, carbs done, they worked out quite nice. EX500 mesh rail filter installed.
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Old July 8th, 2021, 12:29 PM   #149
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MOTM - Nov '18, Mar '17
and a set of fi' hunnerts done today.
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Old July 10th, 2021, 03:55 PM   #150
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MOTM - Nov '18, Mar '17
seals (not supplied in kits) finally arrived today allowing me to complete these FCR39's from a Honda CBR900.
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File Type: jpg fcr10.jpg (117.8 KB, 3 views)
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Old July 12th, 2021, 11:21 AM   #151
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MOTM - Nov '18, Mar '17
today, in quite the transition, i'm on a single carb from an older '82 Honda CM250. Worked out well.
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Old July 13th, 2021, 05:32 AM   #152
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MOTY 2015, MOTM - Nov '12, Nov '13
This thread is not good for my diet......





































Too many carbs.....
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Old July 13th, 2021, 12:57 PM   #153
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MOTM - Nov '18, Mar '17
Working on poorly set up 250 carbs today. Inactive, dead slides...replacement diaphragm rubbers incorrectly installed, and dead floats.... amongst other problems.

Completed pics will follow.
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File Type: jpg water6.jpg (108.5 KB, 1 views)
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Old July 24th, 2021, 03:52 PM   #154
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MOTM - Nov '18, Mar '17
500's done today turned out textbook perfect.
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File Type: jpg sholl5.jpg (125.6 KB, 5 views)
File Type: jpg sholl6.jpg (125.6 KB, 6 views)
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Old July 27th, 2021, 01:01 PM   #155
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MOTM - Nov '18, Mar '17
Near done today , a Keihin set from a Honda CBR250RR MC22 (Australian model) aka "Babyblade" here for a "functional clean".

Refurbed original jetting installed, the kit the owner supplied used different sizes....opted to stick with OEM 105/102 mains (note inner and outer main jets are sized differently)

Not perfect, but greatly improved in a visual sense, I do anticipate will be fine runners.
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Old July 27th, 2021, 05:53 PM   #156
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MOTM - Nov '18, Mar '17
finished this evening
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Old July 28th, 2021, 07:41 AM   #157
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Old August 8th, 2021, 01:52 PM   #158
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MOTM - Nov '18, Mar '17
Rained near all day here.....perfect time to tackle some equipment maintenance prior to knocking this 250 set off, which came out near perfect.
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Old August 10th, 2021, 08:22 AM   #159
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MOTM - Nov '18, Mar '17
rained yet again.....so I knocked off these EX500's. What the heck, can't ride anyways.
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Old August 17th, 2021, 01:23 PM   #160
ducatiman
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Name: Gordon
Location: new york
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Motorcycle(s): '95 DUCATI 900SS/SP '07 DUCATI SS800 '19 HONDA CBR650R

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Nope, not the same, but another set of 500's came out nice today. Bolt-on runners, yup. Shiny brass, yup. All original tuning components restored/reused.
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