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Old April 30th, 2024, 09:52 AM   #1
johnhol78
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Airbox nightmare

I've searched but this is not a "I want to put pods on post"...

This is a "the bike came with no airbox at all and I need to put one back in the bike"..

I got a complete airbox from ebay, cleaned it and have a new filter in it....BUT....please tell me I seriously don't have to remove the rear wheel to get it in the frame!

rear plastics and mudguard i can deal with....but the wheel as well?

Going to do the battery holder mod while it's out of the bike - does this make it easier to get in the frame as well?

Thanks for the help....
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Old April 30th, 2024, 11:14 AM   #2
ACL 9000
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You just have to drop it low by disconnecting the shock at the top. If I recall correctly. But yeah, stuff at the rear has to make way.

I don't know about the mod. I ended up just getting used to the disassembly. I'm not sure how much time it saves.
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Old April 30th, 2024, 11:46 AM   #3
Triple Jim
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If you do the battery box separation mod, then you can get it in without messing with the shock or rear wheel. I did that and now I can remove the carbs, etc, without all the headache.
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Old April 30th, 2024, 12:48 PM   #4
johnhol78
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Quote:
Originally Posted by Triple Jim View Post
If you do the battery box separation mod, then you can get it in without messing with the shock or rear wheel. I did that and now I can remove the carbs, etc, without all the headache.
Perfect...yes, cutting the battery part off..

Dropped mudguard for more room....and I think it should go in now with anymore stripping.....
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Old April 30th, 2024, 01:22 PM   #5
Rednose02231
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i just went through this yesterday the air boxs comes apart with screws and it will fit in through the top of the bike
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Old May 4th, 2024, 05:07 PM   #6
johnhol78
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And onto the next “issue”…

Bike would start and idle great - little lumpy but needs a run with Seafoam I think so really clean the pipes if you know what I mean


BUT - today, start the bike. Pull in clutch and put it in gear…..dies

So I disconnected the side stand switch…now I can pull the clutch and select first….

Slowly release clutch and dies, no matter the revs or speed I let it out

Read it could still be the switch but also read something about clutch switch…

Any ideas guys?
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Old May 7th, 2024, 08:41 AM   #7
BoKu
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Quote:
Originally Posted by johnhol78 View Post
And onto the next “issue”…

Bike would start and idle great - little lumpy but needs a run with Seafoam I think so really clean the pipes if you know what I mean


BUT - today, start the bike. Pull in clutch and put it in gear…..dies

So I disconnected the side stand switch…now I can pull the clutch and select first….

Slowly release clutch and dies, no matter the revs or speed I let it out

Read it could still be the switch but also read something about clutch switch…

Any ideas guys?
Find the two wires that went to the side stand and connect them together.
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Old May 7th, 2024, 09:02 AM   #8
johnhol78
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Originally Posted by BoKu View Post
Find the two wires that went to the side stand and connect them together.
Thanks...found the FAQ and then found one if the wires wasn't connected

All good now.

Just the final carb tune and it should be good to go.
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