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Old June 4th, 2023, 06:06 PM   #161
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Hey, what coating & colour is that on flywheel cover?
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Old June 5th, 2023, 08:59 PM   #162
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Quote:
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Hey, what coating & colour is that on flywheel cover?
.
Its a powder coat, some tan color with a matte clear.
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Old June 5th, 2023, 09:09 PM   #163
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So this is the complete motor. Still a lot of work on the chassis and custom parts that are being fabricated.
.
Stay Tuned.
.
ALoooooHA, Book UM Danno
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Old June 10th, 2023, 11:12 PM   #164
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More custom pieces than you can imagine.
.
More than has ever been done before.
.
A custom linkage that has roller bearings, anodized AND is half a pound LIGHTER.
.
.
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File Type: jpg 250 linkage bearings.jpg (43.6 KB, 0 views)
File Type: jpg 250 linkage.jpg (33.1 KB, 160 views)
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Old June 11th, 2023, 06:43 AM   #165
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Quote:
Originally Posted by punishum808 View Post
More custom pieces than you can imagine.
.
More than has ever been done before.
.
A custom linkage that has roller bearings, anodized AND is half a pound LIGHTER.
.
.
Looks like a super-motor.
The custom linkage doesn't cross over to the stock location, I assume?!
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Old June 11th, 2023, 10:39 PM   #166
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Quote:
Originally Posted by Guaire View Post
Looks like a super-motor.
The custom linkage doesn't cross over to the stock location, I assume?!
.
Its a direct replacement. Thanks to Danno I used a Newgen swingarm set up.
.
.
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Old June 12th, 2023, 02:24 PM   #167
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Billet

The axles and pivot were custom made. Combined it lost nearly 2.5 pounds.
.
.
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File Type: jpg 250axle.jpg (34.9 KB, 2 views)

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Old June 14th, 2023, 08:25 PM   #168
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Got Brace?

Custom brace . . .
.
.
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Old June 16th, 2023, 07:08 PM   #169
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Wow, that's a piece of art!!! Original piece is solid hunk of steel! Very agricultural... but gets job done! So when you opening on-line store selling all these goodies?

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Old June 18th, 2023, 03:15 PM   #170
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More Brace

Test fit the new brace. It fit like a glove. We also know the dimensions for Newgen front ends too.
.
.
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Old June 19th, 2023, 01:37 PM   #171
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More Mock Up

Test fitting all the things up front.
.
.
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Old June 21st, 2023, 10:41 AM   #172
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The weight of even the triple top retaining bolt is very heavy. So this is what we came up with.
.
All our pieces are anodized. This is why it has an iridium look.
.
.
.
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File Type: jpg 250brace 6.jpg (73.8 KB, 2 views)
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Old June 23rd, 2023, 07:09 PM   #173
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Triple Top

This triple tree top is 5 ounces lighter than stock.
.
.
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Old June 26th, 2023, 07:21 PM   #174
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'Breaking News'

The official fuel system for our 2 wheeled projects on PunishUM Motorsports on Motortrend TV is the industry leaders 'Lectron Fuel Systems'.
.
This is the first set of their latest technology, the Billetron series with Power Jets that was custom built for our shows 250 Ninja.
.
Stay Tuned as this build just keeps getting better and better.
.
Mahalo
Attached Images
File Type: jpg Lectron1.jpg (83.2 KB, 1 views)
File Type: jpg Lectron2.jpg (77.6 KB, 1 views)
File Type: jpg Lectron3.jpg (83.2 KB, 1 views)

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Old June 28th, 2023, 01:08 PM   #175
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So the red bolt is one you can pick up on Ebay, verses the one we had made. The one we made is -5 grams lighter and a better quality aluminum from 7050 billet stock.
.
.
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File Type: jpg 250brace 4.jpg (55.3 KB, 3 views)
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Old June 29th, 2023, 10:57 AM   #176
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Old July 1st, 2023, 06:50 PM   #177
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Quote:
Originally Posted by csmith12 View Post
.
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Old July 1st, 2023, 07:00 PM   #178
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So we had tried to use the generic alum top bolt from ebay but still prefer the custom one made.
.
Changes the whole look completely. And it shaved off -5 ounces.
.
.
.
Attached Images
File Type: jpg 250 Triple OEM.jpg (94.8 KB, 2 views)
File Type: jpg 250brace 5.jpg (74.6 KB, 5 views)
File Type: jpg 250brace 3.jpg (79.5 KB, 1 views)
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Old July 4th, 2023, 12:26 PM   #179
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Lectrons

Trial fitting the custom built Lectron Fuel Systems carbs for the 250 Ninja.
.
This is a one off set and they machined it to fit the stacks we made.
.
.
Attached Images
File Type: jpg Lectron5.jpg (118.6 KB, 1 views)
File Type: jpg Lectron4.jpg (102.5 KB, 2 views)
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Old July 8th, 2023, 03:48 PM   #180
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We Have a Problem

Due to the size of the bowls on a Billetron Lectron carb the oem boots will not work. As you can see from this pic there is No Way it will mount.
.
.
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File Type: jpg 250 Lectron 1.jpg (81.7 KB, 4 views)
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Old July 8th, 2023, 04:07 PM   #181
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More specific info required....is spacing between carbs adequate to allow mounting? NOPE, unfortunatlely too wide, back to the drawing board.
__________________________________________________
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Old July 9th, 2023, 01:06 AM   #182
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Quote:
Originally Posted by ducatiman View Post
More specific info required....is spacing between carbs adequate to allow mounting? NOPE, unfortunatlely too wide, back to the drawing board.
.
Stay tuned for future posts.
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Old July 9th, 2023, 10:27 AM   #183
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When ever working with anything never done before you have to accept that things are just not going to fall into place.
.
So I took a look at my 1428, 8 second, 200 hp dragbike to point me in the right direction.
.
Btw, these Miks are being replaced with fresh Lectrons also. They made them with clear bowls, Power Jets and the Lectron boots as well.
.
The Magura throttle has less than one inch of travel from 0 to wfo.
.
.
.
Attached Images
File Type: jpg Dragbike Carb.jpg (99.6 KB, 1 views)
File Type: jpg Lectron Drag 3.jpg (77.4 KB, 0 views)
File Type: jpg Lectron Drag 1.jpg (114.7 KB, 0 views)
File Type: jpg Lectron Drag 2.jpg (85.6 KB, 0 views)
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Old July 12th, 2023, 11:08 AM   #184
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Problem Solved

.
So i figured it out and now the custom Lectrons will work.
.
.
.
Attached Images
File Type: jpg 250 lectron 3.jpg (91.8 KB, 0 views)
File Type: jpg 250 lectron 4.jpg (81.2 KB, 0 views)
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Old July 12th, 2023, 02:11 PM   #185
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Oohh. aaaahhh... drool...
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Old July 14th, 2023, 05:46 PM   #186
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Quote:
Originally Posted by DannoXYZ View Post
Oohh. aaaahhh... drool...
.
Mahalo
.
.
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Old July 14th, 2023, 05:52 PM   #187
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.
.
There hasnt been a nice and one that works manual tensioner for a Pre Gen.
.
So guess what? We made one.
.
.
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Old July 19th, 2023, 02:28 PM   #188
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Experimenting with the swingarm.
.
We already have a better than stock caliper but the aftermarket bracket did NOT provide the proper clearance. Btw, it stated that it was made for this exact application. Unfortunately it wasn't as advertised.
.
So now we are designing our own one of a kind bracket to get the proper caliper to wheel clearance.
.
We are also designing our own axle blocks as the ebay one which is nice as it holds a slider but its thickness is much more than the stamped oem one.
.
.
Attached Images
File Type: jpg 250 rear.jpg (90.6 KB, 1 views)
File Type: jpg 250 rear 2.jpg (63.0 KB, 0 views)
File Type: jpg 250 rear 3.jpg (68.7 KB, 0 views)
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Old July 23rd, 2023, 10:09 AM   #189
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.
.
With the custom fender we also had to make some custom fasteners as well. A lot of cutting to get the fender to sit correctly had to be done so things like tire warmers can be used on the racing slicks.
.
.
.
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File Type: jpg 250 Fender 2.jpg (57.5 KB, 0 views)
File Type: jpg 250 fender 1.jpg (46.3 KB, 0 views)
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Old July 25th, 2023, 11:07 AM   #190
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Very nice!
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Old July 25th, 2023, 07:05 PM   #191
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Quote:
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Very nice!
.
Mahalo
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Old July 25th, 2023, 07:11 PM   #192
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.
More Ti as even the motor mount bolts, shifter bolts, every nut or bolt is ti/22 or al/13.
.
.
Attached Images
File Type: jpg Titanium 6.jpg (57.0 KB, 0 views)
File Type: jpg Titanium 7.jpg (99.4 KB, 0 views)

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Old July 30th, 2023, 05:15 PM   #193
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.
Silicone hoses require proper clamps. If you use the off the shelf clamps from your auto parts store you will damage silicone hoses in the long run.
.
.
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Old September 10th, 2023, 03:07 AM   #194
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ALoooooHA
.
Its been a few months but the progress still continues.
.
So the carbs spacing has been solved. The attention to detail was necessary to be able to over come the obstacles when its never been done before.
.
.
Attached Images
File Type: jpg 250 motor 2.jpg (117.5 KB, 0 views)
File Type: jpg 250 motor 1.jpg (139.7 KB, 0 views)
File Type: jpg 250 motor 3.jpg (91.4 KB, 0 views)
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Old September 15th, 2023, 01:13 PM   #195
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ALoooHA
.
So now test fitting the new radiator and will be mounting an external oil cooler too that will have an fittings and braided lines. All the bolts are aluminum.
.
Test with the bodywork on and it all fit nice and tidy.
.
.
Attached Images
File Type: jpg 250 Radiator 1.jpg (124.2 KB, 2 views)
File Type: jpg 250 Radiator 2.jpg (55.1 KB, 3 views)
File Type: jpg 250 Radiator 3.jpg (78.2 KB, 6 views)
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Old September 25th, 2023, 10:00 AM   #196
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So awesome!!!

Ever think about magnesium valve and case covers???
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Old September 26th, 2023, 10:52 AM   #197
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Quote:
Originally Posted by DannoXYZ View Post
So awesome!!!

Ever think about magnesium valve and case covers???
.
That would be cool but if you don't work in that material all the time it is dangerous.
.
"It provides a hazard for CNC machinists: the chips and dust from machined magnesium are highly flammable."
.
.
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Old September 30th, 2023, 03:56 PM   #198
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Even the motor mounts are titanium in the rear and the front one is a custom billet bolt. All are drilled for safety wiring.
.
.
Attached Images
File Type: jpg 250 Ti 5.jpg (59.0 KB, 0 views)
File Type: jpg 250 Ti 4.jpg (76.6 KB, 0 views)
File Type: jpg 250 Mount 1.jpg (47.6 KB, 0 views)
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Old October 5th, 2023, 12:12 AM   #199
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ALooooHA,
.
Have put the new canister we shortened and fabricated so it attaches onto the rear sets like a race bike should. The whole exhaust is ceramakote.
,
,
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File Type: jpg 250 Exhaust 2.jpg (92.1 KB, 0 views)
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Old October 10th, 2023, 05:45 AM   #200
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*** ***
.
.
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