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Old September 27th, 2014, 11:36 PM   #1
drewsley
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89 ninja 250r motor swap to 500

Well after 40k hard earned miles and a couple rebuilds, my 250 motor just has outlived it's time. Considering an ex500 motor swap. Anyone out there done this? I'm coming in blind here, not even sure if my carb or exhaust will fit the 500 motor. I know I'd have to rejet, not a big deal. But carb is already jetted for a bored stroked cammed compression slightly raised and muzzy 2-1 exhaust. Thoughts info??
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Old September 28th, 2014, 06:44 AM   #2
fishdip
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Quote:
Originally Posted by drewsley View Post
Well after 40k hard earned miles and a couple rebuilds, my 250 motor just has outlived it's time. Considering an ex500 motor swap. Anyone out there done this? I'm coming in blind here, not even sure if my carb or exhaust will fit the 500 motor. I know I'd have to rejet, not a big deal. But carb is already jetted for a bored stroked cammed compression slightly raised and muzzy 2-1 exhaust. Thoughts info??
http://faq.ninja250.org/wiki/I_want_...ne_in_my_Ninja
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Old September 28th, 2014, 07:35 AM   #3
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The Sportisi Motorsport guys in Indonesia managed to do this swap. I believe it required fabrication work for custom engine mounts and there is no clearance for the fairings. This was on the 08+ frames, but the pregen frames will probably have the same issues.
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Old September 28th, 2014, 07:53 AM   #4
drewsley
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Eh from what I'm seeing the frame just can't handle it :/. I'm not trying to kill myself lol. I just really loved this motorcycle. I guess I'll take the motor apart and see how bad it is in that case. And save through winter and move up
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Old September 28th, 2014, 08:55 AM   #5
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Old September 28th, 2014, 04:19 PM   #6
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I would absolutely just buy a 500 off ebay and ride it with total confidence.
They are cheap as chips.
Meanwhile put an RD 400 or 350 LC motor in the ninjette
(no, I'm not kidding )

Link to original page on YouTube.

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Old October 6th, 2014, 09:30 PM   #7
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How about a 300r engine instead?
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Old October 11th, 2014, 06:08 PM   #8
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