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Old October 2nd, 2019, 09:38 AM   #1
JRay
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Throttle cable Re Install after putting carbs back

Hey guys.


I totally forgot how I disconnected the throttle cables to the carb. I looked for videos on you tube. Couldn't find any good ones.


Does anybody have some good photos or videos that they could share?



Thx in advance!
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Old October 2nd, 2019, 10:50 AM   #2
jkv45
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MOTM - Jun '18, Oct '16
Posts #8 and 11 in this thread have some photos of the cables connected to the carbs -

https://www.ninjette.org/forums/show...ht=carb+cables

Basically you can hook up one cable and twist the grip to wide-open to confirm it is opening the butterflies. The other closes it.
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Old October 2nd, 2019, 12:24 PM   #3
DannoXYZ
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1. determine which cable-end is throttle-pull/open vs. throttle-close. Twist grip in towards open-throttle position and find cable-end that gets shorter as you open throttle.

2. put that cable-end on carb-opening side of throttle-cam.


Although due to access & clearance issues, I prefer to put closing-cable on carb-closing side of throttle-cam first since it's slightly behind opening cable.
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Old October 2nd, 2019, 12:40 PM   #4
JRay
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Thank you!!

It appears that my return cable is just wires on the bottom....there isn't a little round piece to clip into carb. Since the previous owners really messed up a lot of things on this. I'm not even sure there was ever one in it. I for sure don't have it. Is this a piece that can be bought. Or do I have to buy a new return cable?

Thx again for all of the help while I try to get this bike back in shape!
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Old October 2nd, 2019, 12:58 PM   #5
DannoXYZ
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You're welcome!
Those barrel cable-ends are typically moulded on. Something like this may work. Measure diameter of other cable end to find exact size needed.

http://www.myronsmopeds.com/category/cable-parts/
https://store.bevelheaven.com/Cables...rew-5.4mm-DIA/
https://www.ebay.com/itm/132337617406

Here's innovative way to re-mould cable-end using solder.

Link to original page on YouTube.


Last futzed with by DannoXYZ; October 2nd, 2019 at 03:37 PM.
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