March 13th, 2012, 05:38 AM | #1 |
ninjette.org member
Name: Bruce
Location: Midwest, USA
Join Date: Feb 2012 Motorcycle(s): BMW F800ST Honda Rebel CMX250 Posts: 16
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Fairing Assembly Order
I'm getting ready to reassemble the fairings after painting. It may sound like a dumb question, because when I actually get to it, it may be apparent, but maybe not. It's a new-to-me 2008 Ninja, so once I am more familiar with it it will get easier.
Is there a chart showing the order which fairings are installed? Anything regarding bolt sizes would help as well. Next time I will write it all down as I pull it off, put small parts in plastic with labels and twist ties, etc. Thanks for any help here. |
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March 13th, 2012, 05:50 AM | #2 |
ninjette.org dude
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Join Date: Jun 2008 Motorcycle(s): '13 Ninja 300 (white, the fastest color!), '13 R1200RT, '14 CRF250L, '12 TT-R125LE Posts: Too much.
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March 13th, 2012, 06:36 AM | #3 |
CPT Falcon
Name: J.Emmett Turner
Location: Newnan, GA
Join Date: Apr 2009 Motorcycle(s): '08 CP Blue EX250J, '97 unpainted EX250F, 2nd '97 unpainted EX250F (no engine), '07 black EX250F Posts: A lot.
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The lowers mount to the upper/front so the upper/front needs to be installed before they are. The tail can come first or last but the left side goes on before the right due to the way they overlap. Unpainted side cover things are the last to install no matter whether you choose to install the front/upper+lowers first or the tail first.
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March 26th, 2012, 12:52 PM | #4 |
ninjette.org member
Name: Bruce
Location: Midwest, USA
Join Date: Feb 2012 Motorcycle(s): BMW F800ST Honda Rebel CMX250 Posts: 16
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The bike has been painted
(ooooh its an awesome Maseratti metal flake deep blue) and is going back together, s-l-o-w-l-y... The front fairing windshield is pretty straight forward. Two lower windshield allen bolts and two side allen bolts. Problem: with headlight wiring reconnected, no light with key turned, good battery, taillight/other lights OK. I tried reversing the connection, no go. Any ideas? |
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March 26th, 2012, 01:08 PM | #5 | |
CPT Falcon
Name: J.Emmett Turner
Location: Newnan, GA
Join Date: Apr 2009 Motorcycle(s): '08 CP Blue EX250J, '97 unpainted EX250F, 2nd '97 unpainted EX250F (no engine), '07 black EX250F Posts: A lot.
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Quote:
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March 26th, 2012, 07:57 PM | #6 |
ninjette.org member
Name: Bruce
Location: Midwest, USA
Join Date: Feb 2012 Motorcycle(s): BMW F800ST Honda Rebel CMX250 Posts: 16
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Thanks CZroe, now I know!
What are the correct size allen bolts which hold the mirrors to the frame? Any idea if the plastic rivet-style clips can be found at TSC , ACE hardware or Menards/home depot/Lowes'? |
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March 27th, 2012, 07:07 PM | #7 | |
ninjette.org guru
Name: Samual
Location: Utah
Join Date: Dec 2011 Motorcycle(s): 2010 Ninja 250r (RIP) Posts: 258
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Quote:
Edit: if you don't feel like looking at the drawings, the part # for the smaller rivet/clip thingies is 92039-0060 and for the larger size is 92039-0014 and the # for the 5x20 bolt to hold the mirror on is 92154-0216. |
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