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Old January 30th, 2013, 07:39 PM   #1
sah27513
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Overheating problems

Alright, so I just finished fixing my 2007 ex250 and got it to running pretty well except that it overheats in stop and go traffic. What I have already done to the bike, is cleaned the carbs and the jets, readjusted the mixture screws, and did a valve adjustment. Unfortunately the chain popped off, but that is another issue, I am waiting for parts to come in to replace that and will be changing the gear ratio to 15/42. Anyways the question is, what do I do to prevent the bike from overheating? ad what is the purpose of the liquid coolant if it does not cool the bike? any input would help thanks
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Old January 30th, 2013, 07:51 PM   #2
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Did you just simply fill it up with coolant. Possibly there is still air in the system somewhere. Gotta burp that stuff out sir or she can still overheat.
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Old January 30th, 2013, 07:51 PM   #3
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Take a look at this:

http://faq.ninja250.org/wiki/Cooling_system

Things that always help:
Fresh coolant
Proper type and level of oil
Recommended idle rpm's
Clean radiator fins
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Old January 30th, 2013, 07:55 PM   #4
sah27513
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when filling it up, do I put it into the overflow? or directly into the radiator?
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Old January 30th, 2013, 07:59 PM   #5
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Here's some info on servicing the coolant system:
http://faq.ninja250.org/wiki/How_do_...ling_system%3F
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Old January 30th, 2013, 08:02 PM   #6
sah27513
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Thanks, I did not realize that the fan was not supposed to come on just below the red line, I got nervous because it got about a third of the way from the red line, good to know it is running just fine
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Old January 30th, 2013, 09:04 PM   #7
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Quote:
Originally Posted by sah27513 View Post
when filling it up, do I put it into the overflow? or directly into the radiator?
Add to the radiator, fill 'er up, start 'er up, warm 'er up (cap off)... blip the throttle 3-5 times, top 'er off... good to go.
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Old January 31st, 2013, 06:16 AM   #8
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Quote:
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Thanks, I did not realize that the fan was not supposed to come on just below the red line, I got nervous because it got about a third of the way from the red line, good to know it is running just fine
I had heard it might come on sooner or wait right until redline. My 250 had overheating problems when I got it. Fresh coolant didn't help. Stripped it down to paint it this winter. I've already changed the fan switch sensor or whatever it is on the left side (when on the bike) of the radiator, also have a new thermostat and the sensor on the housing coming in. Hoses look good.

I'm pretty much changing the entire cooling system except the rad. If after all this the fan still waits til redline to come on, I'll accept it.
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Old January 31st, 2013, 05:22 PM   #9
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I had heard it might come on sooner or wait right until redline.........I'm pretty much changing the entire cooling system except the rad. If after all this the fan still waits til redline to come on, I'll accept it.
The gauge temperature is measured at the thermostat and it should not reach the red line.

If temp is high and the new sensor of the fan doesn't command the fan to start, then the problem may be the radiator.

Calcification of its walls cause difficulty to transfer heat and to flow coolant.

The fan's sensor reads the temperature downstream the radiator, which should be just a little lower than the temp upstream, but not so much that the fan doesn't feel the need to start up.
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Old February 1st, 2013, 06:06 AM   #10
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Quote:
Originally Posted by Motofool View Post
The gauge temperature is measured at the thermostat and it should not reach the red line.

If temp is high and the new sensor of the fan doesn't command the fan to start, then the problem may be the radiator.

Calcification of its walls cause difficulty to transfer heat and to flow coolant.

The fan's sensor reads the temperature downstream the radiator, which should be just a little lower than the temp upstream, but not so much that the fan doesn't feel the need to start up.
Thanks for the info!! In a couple months it should be back on the road. If it's still an issue I'll look into a new rad. Thanks!
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Old February 3rd, 2013, 11:25 AM   #11
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How far exactly does your needle go before the fan kicks on? I just want to clarify that your bike does hit the redline? I thought my ninja was overheating when I first got it but it just moves close to the upper end of the gauge while the fan keeps it from overheating. Never had it actually hit the right line even sitting there in FL stop n go traffic in the summer.
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Old February 3rd, 2013, 11:27 AM   #12
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My gauge gets about one needle thickness before red before the fan kicks on
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Old February 3rd, 2013, 01:15 PM   #13
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My gauge gets about one needle thickness before red before the fan kicks on
Seems close. I think mine is about 2/3 the way there...
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Old February 5th, 2013, 07:02 PM   #14
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your thermostat could be sticking partially closed or your water pump might could be not pumping enough fluid
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