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Old March 23rd, 2023, 02:35 PM   #281
Bob KellyIII
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Wow those are really bad ! I can't wait to see the results !
you might use a heat gun to heat the carb base to get the jets out !
I've snapped off pilot jets before in carbs like that !!!!
good luck !

Bob......
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Old March 24th, 2023, 05:38 PM   #282
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MOTM - Nov '18, Mar '17
were in such poor condition, achieving throttle plate/shaft motion took awhile. Both carbs were frozen solid. Note "were". Jets out/back in after my normal treatment. Getting there, need 1 more day to complete them.
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Old March 25th, 2023, 11:04 AM   #283
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MOTM - Nov '18, Mar '17
followed by ......note pic prior to bench synching and setting float levels via wet testing...both ONGOING
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Old March 26th, 2023, 06:18 AM   #284
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MOTM - Nov '18, Mar '17
the next victim chosen...................
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Old March 26th, 2023, 03:50 PM   #285
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MOTM - Nov '18, Mar '17
recently did carbs for a certain EX500 owner, he reinstalled them yesterday, became anxious to hear it start/run......however, without the OEM air filter.

He reported the bike started/idled ok, but upon throttle, puked at 1/4 to 1/3 throttle.
Answering his text, I made him aware that the filter supplies somewhat of a restriction, which the carbs require by design. I suggested he give it up till he had the "missing piece" installed. Today he texted, reporting it "passed with flying colors".
So I offer y'all.....keep in mind the difficulties running without airbox or filter, or testing carbs without same.
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Old March 27th, 2023, 04:23 PM   #286
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MOTM - Nov '18, Mar '17
currently doing a set of 250'S..... an in process pic attached, more to come tomorrow.
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Old March 28th, 2023, 10:13 AM   #287
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MOTM - Nov '18, Mar '17
TUNING BRASS ready for installation. Posting here for the owner.
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Old March 28th, 2023, 11:34 AM   #288
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MOTM - Nov '18, Mar '17
1 body near done, pic
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Old March 28th, 2023, 11:36 AM   #289
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MOTM - Nov '18, Mar '17
i'm expecting a response from the member/owner.....huh? These aren't MY carbs, are they? Yup, comin' out nice.
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Old March 28th, 2023, 01:25 PM   #290
Bob KellyIII
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yah they look NEW ! are those small BB's that go in that carb ? that's strange!
..... Bob
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Old March 28th, 2023, 01:34 PM   #291
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MOTM - Nov '18, Mar '17
Quote:
Originally Posted by Bob KellyIII View Post
yah they look NEW ! are those small BB's that go in that carb ? that's strange!
..... Bob
You must be looking at the tiny pilot screw orings, top/right side of carb in pic.
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Old March 28th, 2023, 01:39 PM   #292
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MOTM - Nov '18, Mar '17
nearing completion, wet tested, levels perfect, no leakage
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Old March 28th, 2023, 07:30 PM   #293
Bob KellyIII
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Quote:
Originally Posted by ducatiman View Post
You must be looking at the tiny pilot screw orings, top/right side of carb in pic.
........
yah that must be it ! I was thinking man it would be a bummer to loose a BB
from that carb..... but it's not ! just o rings ! whew !
I lost a BB out of a carb on a pinto one time and obviously it didn't work after that I found the right size from a bicycle and got it going again ! and the kid never noticed it ! LOL.... dirt floor shed at the time that sucked !
.....
Well done Gordon ! you do exceptional work !
Bob.......
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Old March 29th, 2023, 06:22 AM   #294
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MOTM - Nov '18, Mar '17
ty, BK.

Yet another set of 250's on the bench today.
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Old March 29th, 2023, 05:42 PM   #295
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MOTM - Nov '18, Mar '17
finished up the aforementioned 250's today
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Old March 30th, 2023, 02:31 PM   #296
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MOTM - Nov '18, Mar '17
"Work" was forgone today in favor of watching both NY Yankees and NY Mets opening day MLB games. More will follow tomorrow, stay tuned.
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Old March 31st, 2023, 03:39 PM   #297
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MOTM - Nov '18, Mar '17
completed my #106 refurb today, start to finish
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Old April 4th, 2023, 06:26 PM   #298
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MOTM - Nov '18, Mar '17
per owner request, i returned a carbset from Dynojet kit back to stock within a refurb today. Note stock brass after my usual attentions. A long day here, got a long ride in too!
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Old April 5th, 2023, 08:30 AM   #299
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MOTM - Nov '18, Mar '17
no carbs here ATM, targeting front brake pads replacement followed by full (all 4) bleed on my Toyota Matrix this afternoon. Edited.....too cold today, can wait for some warmth another day.
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Old April 17th, 2023, 05:35 PM   #300
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MOTM - Nov '18, Mar '17
Ducati carbs nearing completion today, currently waiting on correct sized main jets.
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Old April 20th, 2023, 09:39 AM   #301
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MOTM - Nov '18, Mar '17
Completed a set of 500's this morning. Carbs in my posession less than 24 hours, already shipped back home.
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Old April 26th, 2023, 12:21 PM   #302
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MOTM - Nov '18, Mar '17
so far, finished an EX500 refurb (pictured), still working on a GS850 4 banger AND Bob Kellys' 250 arrived for intense scrutiny.
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Old April 29th, 2023, 02:09 PM   #303
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MOTM - Nov '18, Mar '17
knocked the GS850 4 bangers off today.
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Old May 17th, 2023, 03:38 PM   #304
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MOTM - Nov '18, Mar '17
todays victims
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Old May 17th, 2023, 03:43 PM   #305
Bob KellyIII
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LOL they Look Brand new ! good work Gordon !
.....
Bob.........
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Old May 17th, 2023, 03:52 PM   #306
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MOTM - Nov '18, Mar '17
insides as well, ty BK

Upon opening, found the decel valve diaphragm was firmly attached to body, ZERO movement. And both floats offered vastly differing heights. Both issues corrected, should be fine runners now.
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Last futzed with by ducatiman; May 17th, 2023 at 06:45 PM.
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