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Old April 6th, 2012, 03:53 PM   #1
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Shortening a Yoshimura Carbon Exhaust Pipe

A friend of mine wanted his Yoshi carbon pipe from his 2005 GSXR 1000 cut down so I volunteered to take on the project. So far the biggest problem has been 3 stainless rivets, where the rest are aluminum. Those suckers didn't want to come out and ate through 4 drill bits. I'll post pics as i comes along.
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Old April 6th, 2012, 05:57 PM   #2
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Nice!!! we did this to kevin's 636s carbon yoshi. cut it down 4 inches and it looks and souunds MUUuuuuch better.

pics!!!
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Old April 7th, 2012, 03:54 AM   #3
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Drilling out the rivets



What it looks like inside



Short



Cutting

Link to original page on YouTube.

I'll continue to post pics as it comes along

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Old April 7th, 2012, 11:12 AM   #4
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Guts after cut


Test fitting


Holes drilled for end cap


Can back together
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Old April 7th, 2012, 11:41 AM   #5
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I remember doing this!! lol
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Old April 7th, 2012, 12:02 PM   #6
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Done! Waxed and ready for install
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Old April 7th, 2012, 12:06 PM   #7
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I love the CF tip like that
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Old April 7th, 2012, 12:12 PM   #8
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All in all the project was pretty intensive. You can't make a mistake. I probably won't ever cut a pipe down again (pssshh ya right!). If you want to do this I highly recommend good quality tools.

drill press
good drill bits
masking tape
12" miter saw
metal cutting blade
caliper/tape measure
scissors
rivet gun
rivets

Drilling the rivets out is difficult because the pipe isn't square, or round. Drilling the holes is hard for the same reason. The rest of it is simple. You just have to be very careful with measurements and cuts. Also, when you reassemble the end plates you want to be very careful not to damage the CF.

I recommend a nice wax job after the project is complete. Hopefully I can get a video of what it sounds like here soon.
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Old February 10th, 2015, 09:07 PM   #9
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Shorty pipe 😍
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Old February 13th, 2015, 10:36 AM   #10
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I may end up doing this eventually to my Leo vince exhaust for my Triumph. Damn thing is so big that it kills the sound and I have to take the whole thing off just to change a tire.
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Old February 18th, 2015, 02:04 PM   #11
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might be a revive to an old thread, but I've thought about doing this. my undertail is way too long.
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Old February 19th, 2015, 06:26 AM   #12
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I'm almost too afraid to do it to mine...not sure if it will come back together.
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