June 10th, 2012, 07:25 PM | #1 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
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Help identifying bolts
I have two bolts left over from putting the bike back together that have me baffled. I believe they go on either the front fairing or bracket as that is the pile they were in.
They are the same as the regular fairing bolts but without the plastic washers on them. Can't find them in the service manual. |
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June 10th, 2012, 08:33 PM | #3 | |
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June 11th, 2012, 02:57 AM | #5 | |
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June 11th, 2012, 03:55 AM | #6 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
Join Date: Feb 2009 Motorcycle(s): '07 ZX6R, '08 Versys, '09 250R Track, '93 F2/F3 Track Posts: A lot.
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Exact same fasteners as the ones that hold the lower part of the radiator shroud in place but they are not those as I have them in and accounted for.
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June 11th, 2012, 09:02 AM | #7 |
CPT Falcon
Name: J.Emmett Turner
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Make sure the ones you installed don't have the nylon washer because then we know they belong elsewhere and these belong there.
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June 11th, 2012, 10:18 AM | #8 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
Join Date: Feb 2009 Motorcycle(s): '07 ZX6R, '08 Versys, '09 250R Track, '93 F2/F3 Track Posts: A lot.
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positive they don't and never did, all nylon equipped fasteners accounted for and in place. Anywhere else on the bike these things may go? I mean the entire bike was disassembled so they could go anywhere but I was pretty careful keeping like part assemblies together and in baggies.
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June 11th, 2012, 11:04 AM | #9 |
CPT Falcon
Name: J.Emmett Turner
Location: Newnan, GA
Join Date: Apr 2009 Motorcycle(s): '08 CP Blue EX250J, '97 unpainted EX250F, 2nd '97 unpainted EX250F (no engine), '07 black EX250F Posts: A lot.
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The two by the seat lock have metal washers. Do the two installed in your shroud have metal washers?
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June 11th, 2012, 12:49 PM | #10 |
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What about the ones just behind the rear-sets that hold the left and right tail fairings to the under-tail. Are they supposed to have washers?
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June 11th, 2012, 01:07 PM | #11 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
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The ones by the seat lock have metal bushings and are in the correct location, the ones on the undertail flat are short and have nylon washers. They are freakin mystery fasteners
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June 11th, 2012, 02:54 PM | #12 |
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Did you remove the air box?
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June 11th, 2012, 05:20 PM | #13 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
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I did remove the airbox, can't remember if there were fasteners like these in there, anyone know?
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June 11th, 2012, 08:06 PM | #14 |
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I'm pretty sure there is one on each side.
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June 12th, 2012, 03:45 AM | #15 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
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Time to pull the service manual back out and see if I can tell, thanks.
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June 12th, 2012, 04:49 AM | #16 |
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Look here: http://www.ninjette.org/forums/showthread.php?t=11899
I'm thinking the screws he speaks of in step #7. A bit blurry in the pic however...
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June 12th, 2012, 11:34 AM | #17 |
Fighting Texas Aggie '05
Name: Neil
Location: Hutto, TX
Join Date: Feb 2009 Motorcycle(s): '07 ZX6R, '08 Versys, '09 250R Track, '93 F2/F3 Track Posts: A lot.
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I will look, I think I put those back in already as they were for the splash guard not the airbox but will definately look when I get home.
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June 12th, 2012, 11:37 AM | #18 |
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If I remember correctly they serve 2 purposes and the 2nd is to secure the airbox. Either way let me know. This one had me puzzled and I was mentally disassembling the bike piece by piece trying to figure out where they came from. LOL
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June 13th, 2012, 04:28 AM | #19 |
Fighting Texas Aggie '05
Name: Neil
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Found them, or at least I am pretty sure I did. They are on the backside of the front fairing, above and to the outside of the lower fairing stay mount.
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June 13th, 2012, 04:30 AM | #20 |
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