09 250r rebuild (pic heavy!)

SSneekey6.0 · September 16th, 2014, 11:03 AM

Hadn't posted here since I got the bike. Figured it was time to post progress of my rebuild since I'm almost finished. Here is what I started with....mechanically the bike was great but cosmetically it was BAD. The previous owner had spray painted the bike with everything on it (orginal color was red). Not to mention the taillight was for a Honda CBR. And it had been downed on the right side.

Stripped her down and got to work repainting the frame and coating the exhaust

Exhaust and frame repainted and coated! Now onto the wheels.

I have a thing for white bikes so first things first was to get the wheels powdercoated and new tires put on. Went with Duro 110F and 140R.

After that I painted the calipers and put on new rotors and pad along with Venhill SS brake lines..

Next up was the exhaust. I'm not much on big mufflers hanging off the side of the bike so I found this company who makes slip ons for just about every bike BUT a 250r.... Coffman's Exhaust Systems. Talked to the owner and eason being was they could never get a 250r in the shop as a guinea pig. So I figured surely a CBR 250 one would fit a Ninja 250 and decided to be the guinea pig. Sure enough...fit perfectly and sounds way better than the two brothers that was orginially on the bike. Check em out!

This is how much I cut off the stock pipe to make the muffler tuck as much as it could..

Now it was time to start painting the fairings. I like white bikes but to much white can be a bad thing.So I decided to do kind of a two-tone deal. Ordered a unpainted fairing kit and won a hotbodies undertail kit off ebay for $78! Also installed a Sportisi rear hugger. Painted the back half of the bike satin black and added white decals from SportbikeStickerShop.com

Got rid of the Honda tail light and added an LED one with intergrated turn signals from TMP. Also added some SV Racing rearsets and frame sliders.

Time for the white!

Had to throw on the Sportisi headlight cowl and double bubble windscreen along with 4300k ddm tuning hids.

Onto the cockpit! Got some vortex clips ons and barends along with some aftermarket grips I had powder coated white to match. Got some adjustable shorty levers to add to the mix and dropped the bike in the front 1.25". Instead of spending $100 on preload adjusters from SSR I decided to make my own fork caps. Lowe's is the Sh!t. Found some white face gauges on ebay for cheap and painted the needles red.

I decided to try to make my own cell phone mount because frankly all the ones you see online cost WAY to much and to me don't look good.
I have a Samsung note 2 (BIG phone) so had to get creative.
Version 1:

Looked good but covered up the Neutral light, turn signal indicator and gear indicator.
Final version...added a cabinet hinge so now I pull the phone down to see what time it is or when I get a call and push it up into the back of the windscreen where it's out of the way.

Finally all back together!

csmith12 · September 16th, 2014, 11:10 AM

micoulisninja · September 16th, 2014, 11:12 AM

goodness !! this is an awesome transformation !!! a beauty I dare say !!
could I have a link for that swingarm cover/hugger ?? looks really nice and adds up some muscle to the rear !!

SSneekey6.0 · September 16th, 2014, 11:18 AM

Quote:

Originally Posted by micoulisninja

goodness !! this is an awesome transformation !!! a beauty I dare say !!
could I have a link for that swingarm cover/hugger ?? looks really nice and adds up some muscle to the rear !!

Thanks! Here ya go....http://sportisimotorsport.us/index.p...&products_id=2

Qomomoko · September 16th, 2014, 11:22 AM

micoulisninja · September 16th, 2014, 11:26 AM

Quote:

Originally Posted by SSneekey6.0

Thanks! Here ya go....http://sportisimotorsport.us/index.p...&products_id=2

thanks !! keep it up !! I love the way this is rolling !! however I need a link from Sportisi Indonesia or sth since I'm in Europe because ordering it from the states would cost more in taxes and post fees...if there is one available...
by the way... white rims blend in perfectly !! adds up alot to the whole pic !!

BlownWideOpen · September 16th, 2014, 11:29 AM

Interesting. Any side view w the fairings on the exhaust side? I really like the exhaust, but wanna see how it flows w/ the plastics on. Thanks.

BlownWideOpen · September 16th, 2014, 11:31 AM

By the way, they used your picture as an example on their site. Cool stuff!

SSneekey6.0 · September 16th, 2014, 11:53 AM

Quote:

Originally Posted by BlownWideOpen

Interesting. Any side view w the fairings on the exhaust side? I really like the exhaust, but wanna see how it flows w/ the plastics on. Thanks.

Not yet. I'll be putting the side pieces on in a few days once the paint is good and dry. I'll post pics up as soon as I do though.

Quote:

Originally Posted by BlownWideOpen

By the way, they used your picture as an example on their site. Cool stuff!

Yep lol. That was the deal....I got a discount as long as I updated them and sent them pics for their website. Win/Win.

tfkrocks · September 16th, 2014, 09:40 PM

Definitely interested in seeing the bike all back together.

snot · September 17th, 2014, 02:17 AM

The bike looks really good, nice work!

cuong-nutz · September 17th, 2014, 07:58 AM

Do you plan on running the front end that low?

Looks good by the way!

SSneekey6.0 · September 17th, 2014, 08:03 AM

Quote:

Originally Posted by cuong-nutz

Do you plan on running the front end that low?

Looks good by the way!

Yeah probably. Took it out for a couple of hours Sunday and it didn't bottom out once so I think I'm good.

Thanks everybody! Almost there!

verboten1 · September 17th, 2014, 10:48 AM

nice, kind of reminds me of mine

Nemy · September 17th, 2014, 11:51 AM

Great rebuild. Can you post a pic of the side? I'm looking at white as my next color - though probably won't be for another 5 years.

And where'd you get the cell mount bar? Looks like it was made to fit and looks amazing.

Hero Danny · September 17th, 2014, 12:01 PM

Nice job

It may have looked cool to paint your exhaust chrome. But black looks great too! If I had to paint my bike I would go orange, since orange bike are not as common.

SSneekey6.0 · September 17th, 2014, 01:54 PM

Quote:

Originally Posted by verboten1

nice, kind of reminds me of mine

Good choice!

Quote:

Originally Posted by Nemy

Great rebuild. Can you post a pic of the side? I'm looking at white as my next color - though probably won't be for another 5 years.

And where'd you get the cell mount bar? Looks like it was made to fit and looks amazing.

I'll have some more pics this weekend when it's all back together. The cell mount I made out of aluminum stock and a cabinet hinge using my otterbox belt clip.

Quote:

Originally Posted by Hero Danny

Nice job

It may have looked cool to paint your exhaust chrome. But black looks great too! If I had to paint my bike I would go orange, since orange bike are not as common.

I had really thought about orange to be honest. But white just did it for me more I guess.

csmith12 · September 17th, 2014, 02:12 PM

Just wait until you have to clean tar off that.... I love white, but ya gotta stay on top of it to make cleaning a breeze. If you wait for it to build up, it's a pain in the arse or takes a while.

Tip: WD40 breaks down alot of road grime but don't use it at the expense of your paint or clear coat.

Hero Danny · September 17th, 2014, 07:06 PM

Quote:

Originally Posted by SSneekey6.0

I had really thought about orange to be honest. But white just did it for me more I guess.

Are you sure?

verboten1 · September 17th, 2014, 07:53 PM

Yep, that's too much, I almost did that with my bike as well. Instead white with orange accents it is!

Klondike1020 · September 17th, 2014, 07:58 PM

I like the gps mount. you have done a great job with that bike.

JohnnyBravo · September 18th, 2014, 07:46 PM

You seem to be doing just about right

Alex · September 20th, 2014, 11:28 AM

Hero Danny · September 20th, 2014, 07:19 PM

Quote:

Originally Posted by verboten1

Yep, that's too much, I almost did that with my bike as well. Instead white with orange accents it is!

Nah, all orange looks great, Plus it is a good color to attract the attention of those cagers!

SSneekey6.0 · September 22nd, 2014, 06:08 AM

Added latest pictures to the first post. Finally all done!

Nemy · September 22nd, 2014, 06:37 AM

Looks great! Good job.

And a follow up - did you bend the aluminum stock or do you have an item/part number where you bought it?

SSneekey6.0 · September 22nd, 2014, 08:11 AM

Quote:

Originally Posted by Nemy

Looks great! Good job.

And a follow up - did you bend the aluminum stock or do you have an item/part number where you bought it?

I bent it using my head and knees lol. Just kept working with it until I got it just right. I got the aluminum at Lowe's for like $3. It's where they keep all the aluminum sheets, rods, stock etc.

Nemy · September 22nd, 2014, 12:31 PM

Quote:

Originally Posted by SSneekey6.0

I bent it using my head and knees lol.

A true artist

SSneekey6.0 · September 23rd, 2014, 12:36 PM

Quote:

Originally Posted by Nemy

A true artist

Thanks lol. Mom always said I was hard headed....turns out it was good for something.

LittleRedNinjette · September 23rd, 2014, 12:53 PM

Great job! Looks realy good like that.

Linkin · September 25th, 2014, 01:44 AM

Very nice, which indicators are those? Might have to get some

SSneekey6.0 · September 25th, 2014, 06:09 AM

Quote:

Originally Posted by Linkin

Very nice, which indicators are those? Might have to get some

They are ones I found on ebay. Type in Triangular turn signals and you should find them.

Hero Danny · September 25th, 2014, 07:58 PM

Looks great! I love it! Especially how you have the headlights.

Looks clean and great, congrats on finishing, but unfortunately... you'll never be finished... there will always be something else to add

NinjaZX6R123 · September 26th, 2014, 03:31 PM

Looks awesome. Nicely done.

SSneekey6.0 · September 27th, 2014, 10:53 PM

Thanks everybody!

Quote:

Originally Posted by Hero Danny

Looks great! I love it! Especially how you have the headlights.

Looks clean and great, congrats on finishing, but unfortunately... you'll never be finished... there will always be something else to add

I know right?!?!?! I've already ordered new sonic springs and SSR preload adjusters for the forks to stiffen the front end up a bit.

CycleNoobNinja · October 15th, 2014, 09:11 PM

I really like your phone mount, can you make a DIY on it? or something like that?

Roark · October 15th, 2014, 09:28 PM

Quote:

Originally Posted by CycleNoobNinja

I really like your phone mount, can you make a DIY on it? or something like that?

x2..

Looked at the first picture, read through, then saw the last picture.

Outstanding work!

SSneekey6.0 · October 16th, 2014, 06:50 AM

Quote:

Originally Posted by CycleNoobNinja

I really like your phone mount, can you make a DIY on it? or something like that?

Yeah I can try to come up with something this weekend and post it up.

Quote:

Originally Posted by Roark

x2..

Looked at the first picture, read through, then saw the last picture.

Outstanding work!

Thanks! I've done a few more things since those last pictures and I need to post them up soon.

CycleNoobNinja · October 21st, 2014, 09:43 PM

Quote:

Originally Posted by SSneekey6.0

Yeah I can try to come up with something this weekend and post it up.

Thanks! I've done a few more things since those last pictures and I need to post them up soon.

Hey, is there an update on the mount? Just got a Note 4 so ill need a big one like yours

you said yours swivels? that would be an amazing thing to have. would still love a DIY but its alright if you cant!

SSneekey6.0 · October 22nd, 2014, 06:56 AM

Hey I'm sorry. I ended up working all weekend and didn't have time. All ya need is...
1. Peice of aluminum flat stock from Lowe's,Home Depot, etc
2. An otterbox case (or any case that has a belt clip)
3. A cabinet hinge of your choice from Lowe's, Home Depot, etc
4. 2 windscreen bolts that are longer than the stock ones (I don't remember the stock size bolts right off hand)
5. 2 locking nuts and 2 small washers

That's pretty much it really. This might help ya too...

http://www.youtube.com/watch?v=ktiKelsdMGQ

September 16th, 2014, 11:03 AM	#1
SSneekey6.0 ninjette.org member Name: Adam Location: TN Join Date: May 2014 Motorcycle(s): 09 Ninja 250 Posts: 46	09 250r rebuild (pic heavy!) Hadn't posted here since I got the bike. Figured it was time to post progress of my rebuild since I'm almost finished. Here is what I started with....mechanically the bike was great but cosmetically it was BAD. The previous owner had spray painted the bike with everything on it (orginal color was red). Not to mention the taillight was for a Honda CBR. And it had been downed on the right side. Stripped her down and got to work repainting the frame and coating the exhaust Exhaust and frame repainted and coated! Now onto the wheels. I have a thing for white bikes so first things first was to get the wheels powdercoated and new tires put on. Went with Duro 110F and 140R. After that I painted the calipers and put on new rotors and pad along with Venhill SS brake lines.. Next up was the exhaust. I'm not much on big mufflers hanging off the side of the bike so I found this company who makes slip ons for just about every bike BUT a 250r.... Coffman's Exhaust Systems. Talked to the owner and eason being was they could never get a 250r in the shop as a guinea pig. So I figured surely a CBR 250 one would fit a Ninja 250 and decided to be the guinea pig. Sure enough...fit perfectly and sounds way better than the two brothers that was orginially on the bike. Check em out! This is how much I cut off the stock pipe to make the muffler tuck as much as it could.. Now it was time to start painting the fairings. I like white bikes but to much white can be a bad thing.So I decided to do kind of a two-tone deal. Ordered a unpainted fairing kit and won a hotbodies undertail kit off ebay for $78! Also installed a Sportisi rear hugger. Painted the back half of the bike satin black and added white decals from SportbikeStickerShop.com Got rid of the Honda tail light and added an LED one with intergrated turn signals from TMP. Also added some SV Racing rearsets and frame sliders. Time for the white! Had to throw on the Sportisi headlight cowl and double bubble windscreen along with 4300k ddm tuning hids. Onto the cockpit! Got some vortex clips ons and barends along with some aftermarket grips I had powder coated white to match. Got some adjustable shorty levers to add to the mix and dropped the bike in the front 1.25". Instead of spending $100 on preload adjusters from SSR I decided to make my own fork caps. Lowe's is the Sh!t. Found some white face gauges on ebay for cheap and painted the needles red. I decided to try to make my own cell phone mount because frankly all the ones you see online cost WAY to much and to me don't look good. I have a Samsung note 2 (BIG phone) so had to get creative. Version 1: Looked good but covered up the Neutral light, turn signal indicator and gear indicator. Final version...added a cabinet hinge so now I pull the phone down to see what time it is or when I get a call and push it up into the back of the windscreen where it's out of the way. Finally all back together! Last futzed with by SSneekey6.0; September 22nd, 2014 at 06:07 AM.

September 16th, 2014, 11:10 AM	#2
csmith12 The Corner Whisperer Name: Chris (aka Reactor) Location: Northern KY Join Date: May 2011 Motorcycle(s): 2010 250 (track), 1992 250, 2006 R6 (street/track), 2008 R6 (track) Posts: Too much. MOTY 2015, MOTM - Nov '12, Nov '13	__________________________________________________ Goal: Shake A Million Hands \| Look through the corners \| Track Day Prep \| Closest track? \| The Mid-Ohio School

September 16th, 2014, 11:12 AM	#3
micoulisninja modaholic junkie Name: Nick Location: Athens, Greece Join Date: Sep 2012 Motorcycle(s): 2001 ZX-12R, 2009 ninja 345cc and plenty of others in the past... Posts: 438 Blog Entries: 2	goodness !! this is an awesome transformation !!! a beauty I dare say !! could I have a link for that swingarm cover/hugger ?? looks really nice and adds up some muscle to the rear !! __________________________________________________ If noone has tried it before, I will !!!

September 16th, 2014, 11:29 AM	#7
BlownWideOpen ninjette.org guru Name: Artie Location: Canada Join Date: Mar 2013 Motorcycle(s): Stuff Posts: 284	Interesting. Any side view w the fairings on the exhaust side? I really like the exhaust, but wanna see how it flows w/ the plastics on. Thanks. __________________________________________________ Paint side up, rubber side down!

September 16th, 2014, 11:31 AM	#8
BlownWideOpen ninjette.org guru Name: Artie Location: Canada Join Date: Mar 2013 Motorcycle(s): Stuff Posts: 284	By the way, they used your picture as an example on their site. Cool stuff! __________________________________________________ Paint side up, rubber side down!

September 16th, 2014, 11:22 AM	#5
Qomomoko ninjette.org guru Name: Luis Location: Miami Join Date: Sep 2014 Motorcycle(s): 1995 Ninja 250, 2005 R6, 2002 Ducati Monster S4 Posts: 250

September 16th, 2014, 09:40 PM	#10
tfkrocks ninjette.org certified postwhore Name: Rebecca Location: SF Bay Area Join Date: Sep 2009 Motorcycle(s): 2013 Ninja 300 w/ ABS, 2014 NC700X, 2008 Ninja 250 (sold), 2002 Ninja 250 (sold) Posts: A lot. MOTM - Jan '18, Sep '13	Definitely interested in seeing the bike all back together. __________________________________________________ My Ninja 300

September 17th, 2014, 02:17 AM	#11
snot sammich maker Name: snot Location: West Ohio - in the kitchen Join Date: Feb 2012 Motorcycle(s): 2013 white 300, 09 KLX 250 SF, 09 thunder blue 250(traded) Posts: A lot. MOTM - Apr '15	The bike looks really good, nice work!

September 17th, 2014, 07:58 AM	#12
cuong-nutz RIP Alex Name: Cuong Location: Houston, TX Join Date: Apr 2011 Motorcycle(s): '10 250r, '09 265r Posts: A lot. Blog Entries: 2	Do you plan on running the front end that low? Looks good by the way! __________________________________________________ HalfFast Racing Team Serving Greater Houston Area Riders:WFO Riders MotoHouston HPC CMRA Ride Smart Fastline Lone Star Track Days

September 17th, 2014, 10:48 AM	#14
verboten1 ninjette.org certified postwhore Name: Jason Location: Monroe, MI Join Date: May 2013 Motorcycle(s): '75 CB550:.'82 XV920:.'00 KLR650:.'00 EX250:.'08 Ninja 250 Posts: A lot. MOTM - June '15	nice, kind of reminds me of mine __________________________________________________ '82 XV920: Soon to be tracker--'00 KLR685:adv --'04 DRZ400E--'12 Super Tenere --'13 Versys Ride more, worry less.

September 17th, 2014, 11:51 AM	#15
Nemy ninjette.org sage Name: Tim Location: Portland, OR Join Date: Dec 2008 Motorcycle(s): 2009 SE Ninja 250R Posts: 796	Great rebuild. Can you post a pic of the side? I'm looking at white as my next color - though probably won't be for another 5 years. And where'd you get the cell mount bar? Looks like it was made to fit and looks amazing.

September 17th, 2014, 12:01 PM	#16
Hero Danny Inline 4!!! Name: Danny Location: MA Join Date: May 2014 Motorcycle(s): 2008 CBR600rr, 1987 KLR 250 Posts: A lot.	Nice job It may have looked cool to paint your exhaust chrome. But black looks great too! If I had to paint my bike I would go orange, since orange bike are not as common. __________________________________________________ Be careful. Remember you are invisible

September 17th, 2014, 02:12 PM	#18
csmith12 The Corner Whisperer Name: Chris (aka Reactor) Location: Northern KY Join Date: May 2011 Motorcycle(s): 2010 250 (track), 1992 250, 2006 R6 (street/track), 2008 R6 (track) Posts: Too much. MOTY 2015, MOTM - Nov '12, Nov '13	Just wait until you have to clean tar off that.... I love white, but ya gotta stay on top of it to make cleaning a breeze. If you wait for it to build up, it's a pain in the arse or takes a while. Tip: WD40 breaks down alot of road grime but don't use it at the expense of your paint or clear coat. __________________________________________________ Goal: Shake A Million Hands \| Look through the corners \| Track Day Prep \| Closest track? \| The Mid-Ohio School

September 17th, 2014, 07:53 PM	#20
verboten1 ninjette.org certified postwhore Name: Jason Location: Monroe, MI Join Date: May 2013 Motorcycle(s): '75 CB550:.'82 XV920:.'00 KLR650:.'00 EX250:.'08 Ninja 250 Posts: A lot. MOTM - June '15	Yep, that's too much, I almost did that with my bike as well. Instead white with orange accents it is! __________________________________________________ '82 XV920: Soon to be tracker--'00 KLR685:adv --'04 DRZ400E--'12 Super Tenere --'13 Versys Ride more, worry less.

September 17th, 2014, 07:58 PM	#21
Klondike1020 Intrepid Adventurer Name: Josh Location: Rochester/Buffalo NY Join Date: Jan 2012 Motorcycle(s): 2004 GSXR 750 , 71 cb350streettracker, 07 Polaris Predator 500 Posts: A lot.	I like the gps mount. you have done a great job with that bike. __________________________________________________ LIFE IS NOT FOR REGRETS OR EXCUSES. Breath deep, seek peace. Embrace the Madness. Life is good, let it be

September 18th, 2014, 07:46 PM	#22
JohnnyBravo Certifiable nontundrum Name: Harper Location: NC Milkshake stand Join Date: Mar 2013 Motorcycle(s): 2013 SE NINJA 300 Posts: Too much. MOTM - Sep '13, Sep '16	You seem to be doing just about right

September 20th, 2014, 11:28 AM	#23
Alex ninjette.org dude Name: 1 guess :-) Location: SF Bay Area Join Date: Jun 2008 Motorcycle(s): '13 Ninja 300 (white, the fastest color!), '13 R1200RT, '14 CRF250L, '12 TT-R125LE Posts: Too much. Blog Entries: 7	__________________________________________________ Montgomery Street Motorcycle Club / cal24.com / crf250l.org / ninjette.org ninjette.org Terms of Service Shopping for motorcycle parts or equipment? Come here first. The friendliest Ninja 250R/300/400 forum on the internet! (especially Unregistered)

September 22nd, 2014, 06:08 AM	#25
SSneekey6.0 ninjette.org member Name: Adam Location: TN Join Date: May 2014 Motorcycle(s): 09 Ninja 250 Posts: 46	Added latest pictures to the first post. Finally all done!

September 22nd, 2014, 06:37 AM	#26
Nemy ninjette.org sage Name: Tim Location: Portland, OR Join Date: Dec 2008 Motorcycle(s): 2009 SE Ninja 250R Posts: 796	Looks great! Good job. And a follow up - did you bend the aluminum stock or do you have an item/part number where you bought it?

September 23rd, 2014, 12:53 PM	#30
LittleRedNinjette Certified Troublemaker Name: Teri Location: Hamilton, NJ Join Date: Oct 2012 Motorcycle(s): 2006 Ninja 250r "Pikachu", 2017 Ninja 650 "Epona" Posts: A lot. MOTM - Aug '13, Aug '14, Feb '17	Great job! Looks realy good like that. __________________________________________________ Raven's Rejuvenation A bruise is a lesson... and each lesson makes us better...

September 25th, 2014, 01:44 AM	#31
Linkin Down Under Name: Linkin Location: Sydney, Australia Join Date: Jun 2014 Motorcycle(s): Kawasaki ZXR250C Ninja Posts: 296	Very nice, which indicators are those? Might have to get some

September 25th, 2014, 07:58 PM	#33
Hero Danny Inline 4!!! Name: Danny Location: MA Join Date: May 2014 Motorcycle(s): 2008 CBR600rr, 1987 KLR 250 Posts: A lot.	Looks great! I love it! Especially how you have the headlights. Looks clean and great, congrats on finishing, but unfortunately... you'll never be finished... there will always be something else to add __________________________________________________ Be careful. Remember you are invisible

September 26th, 2014, 03:31 PM	#34
NinjaZX6R123 ninjette.org guru Name: Ninja Location: USA Join Date: Mar 2014 Motorcycle(s): 2013 Ninja ZX6R, 2009 Ninja 250R Posts: 256	Looks awesome. Nicely done.

October 15th, 2014, 09:11 PM	#36
CycleNoobNinja ninjette.org member Name: Nick Location: Roswell, GA Join Date: Feb 2014 Motorcycle(s): 2010 Ninja 250r Posts: 36	I really like your phone mount, can you make a DIY on it? or something like that?

October 22nd, 2014, 06:56 AM	#40
SSneekey6.0 ninjette.org member Name: Adam Location: TN Join Date: May 2014 Motorcycle(s): 09 Ninja 250 Posts: 46	Hey I'm sorry. I ended up working all weekend and didn't have time. All ya need is... 1. Peice of aluminum flat stock from Lowe's,Home Depot, etc 2. An otterbox case (or any case that has a belt clip) 3. A cabinet hinge of your choice from Lowe's, Home Depot, etc 4. 2 windscreen bolts that are longer than the stock ones (I don't remember the stock size bolts right off hand) 5. 2 locking nuts and 2 small washers That's pretty much it really. This might help ya too... http://www.youtube.com/watch?v=ktiKelsdMGQ

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