December 23rd, 2014, 12:13 PM | #1 |
in your machine
Name: Scott
Location: Summer Shade, Ky.
Join Date: Oct 2014 Motorcycle(s): 98 Ninja 250/F12 aka ZX-2R "SERENITY", 91 Ninja 500/A5 aka ZX-5R "Phoenix", 84 Honda GL1200A "SIREN" Posts: A lot.
Blog Entries: 25
MOTM - Jun '17, May '16, Mar '15
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Inexpensive Aluminum chain guard upgrade.
This is another inexpensive upgrade/modification, that not only IMHO Looks better, and might offer some added safety.
Let's all take a look at the OEM black plastic chain guard on the 88~07 models, IT'S BORING!!!! and it's plastic, which if the chain does break, doesn't do a damn thing except break. Awhile ago I took mine and wrapped it in genuine imagination carbon fiber wrapping, and spayed it in non-visible clear coat. While this helped the looks, did nothing for the safety aspect. So now what Ghostt? *Then I remembered something from the EX500 world. There was a bolt on upgrade, using the chain guard from of all things, a Suzuki Bandit 1200, perfect! IMPORTANT!!*must be from a 2nd generation 2001~2005 So after doing some measurements, it will, and does bolt up exactly the same as the OEM, bolt holes are 275mm apart, at the swing arm attaching point. A quick search on EBay, and I found one, and most importantly with the rubber and metal sleeve grommets IMPORTANT!! make sure it has these, if not, keep looking for one that does, and make my purchase for $15.99 USD shipped.The part arrived, and was in excellent condition. Now the install is fairly simple, BUT, some words of caution and advice. * A few members from the EX-500.COM forum report that the tabs on the swing arm are weak, and the welds might crack, and/or break, so inspect yours before mounting the new chain guard, and also keep an eye in the future. Some members just re-welded the tabs to assure they held up, since the OEM welds were a little cheesy, and the new chain guard is aluminum, not plastic, more mass. Another IMPORTANT thing is to use metal washers on the outside of the mounting point, this will assure that the rubber and steel sleeves grommets stay put, and the bolts don't pull thru!!!. It's also been reported that some have had to shim the guard between the tabs and guard to space the guard away from the chain, I did not have this issue. As I said the install is straight forward, two bolts, remove the dull and boring OEM guard, and install the new one, with ALL the above recommendations, and your set. Overall the look is awesome, and goes well with my bike's color scheme. For those of you whom prefer it can be painted, or powder coated to whatever color you like. SIDENOTES: The pictures don't have the washers on the bolts, due to I didn't have ones, at the time I did this BUT, the washers are needed otherwise the bolts will pull thru the rubber grommets and metal sleeves!!!!!!! Also not one comment about my dirty chain, and sprocket.
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violente et ignorantia ZX-2R BLOG Twitter and Instagram = Ghostt_Scott I'm not here to change your mind, just to inform. |
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December 23rd, 2014, 01:43 PM | #2 |
ninjette.org sage
Name: -
Location: somewhere cold
Join Date: Jun 2013 Motorcycle(s): 2010 Ninja 250 Posts: 596
Blog Entries: 1
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I'm a little skeptical about whether the aluminum material will be "safer" in the event the chain blows up, but this is a sick little farkle. I'd like to see this chain guard painted or powder coated.
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December 23rd, 2014, 01:49 PM | #3 | |
in your machine
Name: Scott
Location: Summer Shade, Ky.
Join Date: Oct 2014 Motorcycle(s): 98 Ninja 250/F12 aka ZX-2R "SERENITY", 91 Ninja 500/A5 aka ZX-5R "Phoenix", 84 Honda GL1200A "SIREN" Posts: A lot.
Blog Entries: 25
MOTM - Jun '17, May '16, Mar '15
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Quote:
Feel free to explore the color pallet, as I said it matching my color scheme nicely. Good luck on yours, and post a picture.
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violente et ignorantia ZX-2R BLOG Twitter and Instagram = Ghostt_Scott I'm not here to change your mind, just to inform. |
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December 23rd, 2014, 03:49 PM | #4 |
ninjette.org certified postwhore
Name: .
Location: .
Join Date: Feb 2011 Motorcycle(s): . Posts: Too much.
MOTM - Feb '13, Feb '14
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Cool, thanks for sharing! I like how this one looks and the fact that it's a direct bolt-up part is pretty slick as well. I'll be keeping this in mind.
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December 23rd, 2014, 07:07 PM | #5 |
The Corner Whisperer
Name: Chris (aka Reactor)
Location: Northern KY
Join Date: May 2011 Motorcycle(s): 2010 250 (track), 1992 250, 2006 R6 (street/track), 2008 R6 (track) Posts: Too much.
MOTY 2015, MOTM - Nov '12, Nov '13
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Goal: Shake A Million Hands | Look through the corners | Track Day Prep | Closest track? | The Mid-Ohio School |
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December 26th, 2014, 08:36 AM | #6 |
I'm crazy,your excuse is?
Name: Winston
Location: Connecticut
Join Date: May 2013 Motorcycle(s): 250 2007 ninja Posts: A lot.
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excellent!
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December 26th, 2014, 08:40 AM | #7 |
in your machine
Name: Scott
Location: Summer Shade, Ky.
Join Date: Oct 2014 Motorcycle(s): 98 Ninja 250/F12 aka ZX-2R "SERENITY", 91 Ninja 500/A5 aka ZX-5R "Phoenix", 84 Honda GL1200A "SIREN" Posts: A lot.
Blog Entries: 25
MOTM - Jun '17, May '16, Mar '15
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SIDENOTE, the difference between the mounting holes, the aluminum one is about 2mm closer, this is not an issue due to the rubber and steel sleeves grommets, just when bolting it on, don't tighten the bolts til you have both of them installed, to give you just enough wiggle room to play with.
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violente et ignorantia ZX-2R BLOG Twitter and Instagram = Ghostt_Scott I'm not here to change your mind, just to inform. |
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December 30th, 2014, 06:58 PM | #8 |
CPT Falcon
Name: J.Emmett Turner
Location: Newnan, GA
Join Date: Apr 2009 Motorcycle(s): '08 CP Blue EX250J, '97 unpainted EX250F, 2nd '97 unpainted EX250F (no engine), '07 black EX250F Posts: A lot.
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Looks great! I'd love to see a swing arm painted black with this installed.
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December 30th, 2014, 07:03 PM | #9 |
in your machine
Name: Scott
Location: Summer Shade, Ky.
Join Date: Oct 2014 Motorcycle(s): 98 Ninja 250/F12 aka ZX-2R "SERENITY", 91 Ninja 500/A5 aka ZX-5R "Phoenix", 84 Honda GL1200A "SIREN" Posts: A lot.
Blog Entries: 25
MOTM - Jun '17, May '16, Mar '15
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Sorry not me, wouldn't go with my color scheme
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violente et ignorantia ZX-2R BLOG Twitter and Instagram = Ghostt_Scott I'm not here to change your mind, just to inform. |
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